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Is Your Company Prepared For a Hazardous Chemical Spill?

August 1, 2023 by Travis Zdrazil

Understanding the risks of chemical spills through safety planning

liquid spill Companies dealing with hazardous chemicals and materials should follow the old saying, “Hope for the best but prepare for the worst.” Let’s hope a spill never occurs but in the rare event that it does, be fully prepared to control, contain and clean it. Because when it comes to workplace safety, there is no room for compromise.

Chemical spills can lead to a range of hazards, including fire, explosion, toxic fumes, and environmental contamination. These hazards can cause severe injuries or even fatalities, as well as significant damage to the surrounding environment. When companies turn a blind eye to the possibility of a hazardous chemical spill, they increase the chance of work-related injuries, while leaving themselves vulnerable to fines and sanctions handed down by the EPA.

Whether your company produces, transports, stores, or maintains hazardous chemicals, you need to take extra measures to ensure you are protected in the event of a spill. Some companies assume spill preparation isn’t necessary simply because they only store or transport chemicals rather than produce them. The bottom line is companies that deal with hazardous chemicals in any way, shape, or form must have a plan in place to reduce the impact of a spill.

So, let’s delve into the key steps you need to take to protect your workforce and minimize the potential impact of a chemical spill.

Importance of Comprehensive Safety Planning Against Chemical Spills

A comprehensive safety plan is the cornerstone of preparedness for hazardous chemical spills. It serves as a roadmap for your company, outlining the necessary procedures and protocols to follow in the event of a spill. A well-designed safety plan ensures that everyone in your organization knows their roles and responsibilities, reducing confusion and promoting a swift and organized response.

Furthermore, an effective safety plan should cover preventing hazardous chemical spills in the workplace. This includes guidelines on how to store chemicals safely, such as using appropriate containers and labeling systems. It should also outline the necessary precautions to minimize the risk of spills during transportation or use.

Identify Hazardous Chemicals In Your Workplace

The first step in preparing for a spill is to identify the types of hazardous chemicals present in your workplace. It’s not uncommon for companies to perform their day-to-day operations with little knowledge of the types of hazardous chemicals they are dealing with. When a spill occurs, they’re left scrambling to try and figure out the best way to contain it. A smarter approach is to identify the chemicals present in your workplace ahead of time, as this will allow you to better prepare for situations involving spills.

Start by reviewing the Safety Data Sheets (SDS) for each chemical. These documents provide detailed information on the hazards associated with each chemical, including its physical and chemical properties, health effects, and safety precautions.

Hazardous chemicals are often broken down into one of the following categories:

Flammables
Corrosives
Oils
Solvents
Explosives
Combustibles

Note: For more information on the different types of hazardous chemicals see our previous post, What is Hazardous Waste?

Understanding the potential hazards associated with each chemical–including flammability, reactivity, and toxicity–will help you determine the appropriate safety measures and response procedures to implement.

Identify Potential Spill Hazards and Risks

Next, you’ll want to evaluate your facility’s infrastructure and processes. Look for potential sources of chemical spills, such as faulty equipment, inadequate storage systems, or improper handling procedures. Assess the layout of your facility to identify areas where spills are more likely to occur, such as proximity to loading docks or chemical storage areas.

Engage your employees in this hazard identification process. They often have valuable insights and firsthand knowledge of potential risks. Encourage them to report any safety concerns or near misses related to chemical handling or storage. By actively involving your employees, you can create a culture of safety and enhance hazard awareness throughout your organization.

You should also consider the potential routes of exposure for employees and the surrounding community. Understanding how chemicals can be released into the environment will aid in developing effective containment and cleanup strategies. By thoroughly assessing the risks, you can take proactive steps to prevent chemical spills and mitigate their potential impact.

Create a Chemical Spill Response Plan

After identifying hazardous chemicals and risks in your workplace, you should then document a safety plan. Depending on the size and scope of your unique facility, this may require creating more than one type of plan. From a hazardous communications plan (HAZCOM) to one that is specific to fuel spill containment planning.

At a minimum, your safety plan should provide clear instructions on how to respond to a chemical spill. This includes steps to take immediately after a spill occurs, such as evacuating the area and notifying the appropriate authorities. It should also cover procedures for containing the spill, using appropriate personal protective equipment (PPE), and initiating the cleanup process.

Regular reviews and updates of your safety plan are crucial to ensure its effectiveness. As new chemicals are introduced or procedures change, it is essential to incorporate these updates into your plan. By consistently reviewing and improving your safety plan, you can stay ahead of potential hazards and enhance the overall preparedness of your company.

Creating an Emergency Response Team and Communication Plan

For large facilities, establishing an emergency response team will aid in a coordinated and efficient response to a hazardous chemical spill. This team should consist of individuals with specific roles and responsibilities, ensuring that all aspects of the response are covered.

Assign a team leader who will oversee the overall response efforts and act as the main point of contact for external agencies or authorities. Other team members may include individuals responsible for containment and cleanup, communication and coordination, and providing medical assistance if needed.

In addition to the emergency response team, you should develop a clear communication plan. This plan should outline how information will be disseminated during a chemical spill, both internally within your organization and externally to the appropriate agencies or authorities.

Consider establishing a chain of command for communication, ensuring that everyone knows who to contact and when. Implement a reliable communication system, such as two-way radios or a designated phone line, to facilitate quick and effective communication during emergencies. Regularly test the communication system to identify and address any potential issues.

Acquire Necessary Equipment for Spill Containment and Cleanup

Having the right equipment and materials readily available is essential for effective spill containment and cleanup. Depending on the nature and scale of the chemical spill, you will need a range of tools and resources to mitigate the risks and minimize the impact.

Chemical spill kit with absorbent materials

Absorbent contents in a hazmat chemical spill kit

Invest in appropriate spill containment supplies, such as chemical absorbent materials, spill kits, and containment berms. These products are designed to quickly and effectively contain spilled chemicals, preventing further spread and contamination. Ensure that an ample supply of these materials is readily accessible throughout your facility.

For instance, companies dealing with large quantities of oil should invest in a spill kit specific to hydrocarbons. These spill kits include a variety of items necessary for containing and cleaning up oil-based chemicals, such as gasoline, diesel, motor oil, hydraulic oil, etc. On the other hand, workplaces with aggressive corrosives and solvent chemicals should opt for a hazmat spill kit or perhaps even an acid spill kit.

Also, equip your emergency response team with PPE suitable for handling hazardous chemicals. This may include gloves, goggles, respirators, and protective clothing. Regularly check and maintain the condition of the PPE, replacing any damaged or expired items. Likewise, it’s equally important to inspect your spill kit to validate the state of its contents.

Hazardous Chemical Spill Response Training: Know How to Use Spill Kits

Of course, a chemical spill kit is only useful if you’re fully aware of its contents and how to use them. Once you’ve acquired the appropriate spill kit, spend some time familiarizing yourself with its various supplies. Depending on the particular kit you choose, some of the items frequently contained include absorbent pads, socks, pillows, wipes, gloves, buckets, plastic bags, and emergency handbooks.

Properly trained employees are key to swift and effective hazardous chemical spill response. Without the necessary knowledge and skills, employees may panic or make uninformed decisions, potentially exacerbating the situation and increasing the risks.

Provide comprehensive training to all employees who may be involved in or affected by a chemical spill. This includes not only those directly working with hazardous chemicals but also individuals in adjacent areas who may need to take immediate action to protect themselves.

The training should cover various aspects of spill response, including recognition of different types of spills, the use of personal protective equipment (PPE), evacuation procedures, and communication protocols. Employees should also be familiar with spill kit locations and the proper use of spill containment and cleanup equipment.

Additionally, conduct regular drills and simulations to practice the response procedures outlined in your safety plan. These exercises will help identify any gaps or areas for improvement in your spill response capabilities. By continually reinforcing the training, you can ensure that your employees are prepared to handle a chemical spill confidently and minimize potential risks.

Stay Up to Date with Federal Requirements for Chemical Spills

In addition to implementing your safety plan, it is vital to comply with federal regulations and standards related to hazardous chemical spills. These regulations are in place to protect workers, the environment, and the general public from the dangers posed by chemical spills.

For example, the Occupational Safety and Health Administration (OSHA) Hazardous Waste Operations and Emergency Response (HAZWOPER) standard. This standard specifically outlines the requirements for employers and employees who respond to chemical spills or releases. Similarly, the Environmental Protection Agency (EPA) oversees a number of regulations related to chemicals and toxics, including the Resource Conservation and Recovery Act (RCRA) and Clean Water Act (CWA).

Failure to comply with federal regulations can result in severe penalties, legal liabilities, and reputational damage. By staying up to date with the latest regulations, you can maintain a safe and compliant working environment.

Conclusion

A hazardous chemical spill can have severe consequences for both human health and the environment. As a responsible company, it is crucial to prioritize safety and be prepared for such emergencies. By understanding the risks, implementing a comprehensive safety plan, having the right response equipment, complying with regulations, and training employees, you can minimize the potential impact of a chemical spill.

Have questions about hazardous chemical spill supplies? Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of November 11, 2013.

Chemical Transportation Safety

July 24, 2023 by Travis Zdrazil

Navigating the risks: Ensuring safety in chemical transportation

Transporting chemicals safely should be a top priority for all companies. Driving on public roads is dangerous enough, but this level of danger is multiplied when you add chemicals into the mix. Whether it’s a short drive around the block or a cross-country excursion, companies need to follow proper safety guidelines when transporting chemicals. The February 2023 Ohio derailment that released toxic chemicals is a testament to this.

Here, we’re going to take a closer look at chemical transportation safety, revealing some of the potential dangers companies face along with solutions to the problem.

Chemical Transportation by the Numbers

According to AmericanChemistry.com, nearly a quarter of all U.S. chemicals and chemical products are transported by rail. Thanks to the regulations and guidelines set forth by Homeland Security—among other federal bodies—rail transportation has become increasingly safe over the years. In 2022, railroads moved 2.3 million carloads of chemical products with more than 99% safely reaching their destination. Don’t let this fool you into thinking Congress is ‘comfortable’ with the current numbers, however. On the contrary, numerous organizations along with Congress are constantly working to establish new safety guidelines and regulations to reduce the chance of rail accidents.

Not all companies rely on rail systems to transport their chemicals. It’s not uncommon for companies to use traditional semi-tractor trailers to pull chemical loads across the states. This, of course, opens up a whole new world of possible dangers and hurdles. Even if the driver performs his or her job correctly, there’s always the chance of nearby motorists failing to pay attention on the road. Each year, there are an estimated 6 million accidents on U.S. roads and highways, some of which involve trucks transporting chemicals.

Common Risks in Chemical Transportation

Chemicals are used in a wide range of industries, including manufacturing, agriculture, healthcare, and more. As these chemicals move from production facilities to end-users or other locations, ensuring their safe transportation becomes paramount.

Chemical transportation poses various risks that need to be carefully addressed to ensure safety. One of the most common risks is the potential for spills or leaks during transit. These incidents can occur due to accidents, equipment failures, or improper handling. Spills and leaks can lead to environmental contamination, health hazards for workers, and even explosions or fires in extreme cases. It is crucial to have preventive measures in place to minimize the occurrence of such incidents and to have effective emergency response plans in case they do occur.

Another risk to consider is the transportation of incompatible chemicals. Some chemicals can react violently when combined, leading to hazardous situations. Proper segregation and labeling of chemical containers are essential to prevent accidental mixing during transportation. Additionally, the risk of theft and unauthorized access to hazardous materials should also be addressed through secure packaging and strict access control measures.

To mitigate these risks, it is essential to have a comprehensive understanding of the chemicals being transported, their properties, and the potential hazards they pose. This knowledge allows for better planning and the implementation of appropriate safety measures throughout the transportation process.

Federal Regulations Governing Chemical Transportation

To maintain uniform safety standards and prevent hazardous incidents during chemical transportation, the United States government has established several regulations. Compliance requirements may include proper labeling and documentation of hazardous materials, specific packaging and handling procedures, training and certification for personnel involved in chemical transportation, and adherence to specific transportation modes’ guidelines, such as those for road, rail, air, or sea transport.

Some of the key federal regulations include:

Hazardous Materials Transportation Act (HMTA): Enforced by the U.S. Department of Transportation (DOT), this act sets guidelines for the safe transportation of hazardous materials, including chemicals, by various modes such as road, rail, air, and water.
Department of Transportation Regulations (DOT): The DOT issues specific regulations for the packaging, labeling, and placarding of hazardous materials to ensure proper identification and handling during transportation.
Resource Conservation and Recovery Act (RCRA): This act establishes guidelines for the safe management and disposal of hazardous wastes, including chemicals generated during transportation accidents.
Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA): Also known as the Superfund Act, CERCLA addresses the cleanup of hazardous substance releases that may occur during transportation incidents.

The Occupational Safety and Health Administration (OSHA) also has guidelines for keeping employees safe when transporting hazardous materials.

Business Responsibilities in Chemical Transportation Safety

Businesses involved in chemical transportation must take proactive steps to ensure safety at every stage of the process. Here are some key responsibilities they should adhere to:

Always use DOT-approved safety cans to transport fuel in your vehicle

Proper Packaging: Chemicals should be stored and transported in appropriate containers that meet regulatory standards. For example, DOT-approved gas cans with robust designs that will withstand potential impacts or leaks. Use stands, straps, or racks to secure pressurized gas cylinders in place during transit.
Detailed Labeling: Including clear and accurate information about container contents—be it flammable or corrosive—is also essential for safe transportation. In the event of an accidental spill, this ensures the appropriate, compatible remediation cleanup equipment can be used.
Employee Training: Employees involved in chemical transportation should receive thorough training in the safe handling, loading, and unloading procedures.
Route Planning: Companies should carefully plan transportation routes to avoid densely populated areas, sensitive ecological zones, and areas prone to natural disasters.
Emergency Response: Businesses must have a well-defined emergency response plan in place to address spills, leaks, or accidents promptly and efficiently.
Vehicle Maintenance: Regular inspections and maintenance of transportation vehicles and equipment are also important to identify any potential issues that could compromise safety. Routine checks will ensure that vehicles are in good working condition, and identify any repairs or replacements that are necessary.

Have an Appropriate Spill Kit Ready when Transporting Chemicals

Chemical spill response kit for vehicles

Compact chemical spill kits are ideal for your fleet vehicles

The number one rule when transporting chemicals is to keep the appropriate spill kit on hand. Let’s hope it never happens, but in the event of a spill, a spill kit will allow the driver to help control the chemical. Spill kits are generally broken down into one of three different categories: Universal, Oil-Only, and Hazmat. Universal spill kits are designed for spills containing either water or hydrocarbon chemicals, while Oil-Only kits are designed specifically for oil. Lastly, chemical hazmat spill kits are geared toward corrosive acids, solvents, and other ‘aggressive’ chemicals.

You can browse through our selection of spill kits here. When choosing a spill kit for your company’s transportation logistics, it’s recommended that you consider the type and amount of chemical being transported. Doing so will ensure the driver has all the necessary equipment to contain a spill during the transportation of chemicals.

Conclusion – Take Action for Chemical Transportation Safety

In the world of chemical transportation, safety is paramount. With the potential dangers that come with handling and transporting hazardous materials, it is crucial to have robust systems in place to minimize risks. Including the well-being of both the environment and employees.

Have questions about finding the right spill kit or other equipment for your chemical transportation safety needs? Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

What Is A Secondary Containment Tank?

June 23, 2023 by Travis Zdrazil

In industries where the storage and handling of hazardous substances are integral to daily operations, maintaining safety and compliance is paramount. One important aspect of this is the use of secondary containment tanks. These specialized structures provide an additional layer of protection by preventing leaks, spills, and releases that could harm the environment and endanger human health.

What Is A Secondary Containment Tank — *A secondary containment tank: a container within a container*

In this post, we’ll delve into the concept of secondary containment tanks, their purpose, benefits, and the relevant federal regulations businesses must adhere to. So, if you’re curious about why secondary containment for tanks or other large storage containers matters, read on!

Defining and Understanding the Purpose of Secondary Containment Tanks

A secondary containment tank is a structure or device designed to contain leaks, spills, and overflows that may occur within a primary storage vessel. It serves as a safeguard, providing an extra layer of protection and allowing for prompt response and cleanup in the event of a containment breach.

Should the primary storage container fail for any reason, then the tank also has a secondary barrier: think of a tank inside another tank. This design helps effectively contain hazardous substances to avoid potentially polluting the surrounding environment or harming people.

One example is a spill berm barrier around an above-ground storage tank that houses a petroleum product such as diesel fuel. If the storage tank encounters a puncture or other damage, the secondary tank will hold the spillage and prevent it from leaching into the surrounding location.

Regulations and Guidelines for Secondary Containment Tanks

To maintain safety and environmental compliance, businesses must adhere to federal regulations concerning secondary containment. Regulatory bodies, such as the Environmental Protection Agency (EPA), set standards that businesses must adhere to when handling hazardous materials.

Businesses need to stay up to date with the latest regulations and guidelines governing the use of secondary containment tanks. Failure to comply with these standards can result in severe consequences, including fines, penalties, and legal liabilities. Some of the key regulations and guidelines governing the use of secondary containment tanks include:

Spill Prevention, Control, and Countermeasure (SPCC)

The EPA’s SPCC rule mandates that certain facilities, such as those with a large oil storage capacity, develop and implement spill prevention plans. Secondary containment tanks—such as double-walled tanks or berms—are a crucial element of these plans, helping prevent oil spills and releases into navigable waters or adjoining shorelines. It is applicable for under- and above-ground storage tanks.

Resource Conservation and Recovery Act (RCRA)

Under the RCRA, businesses that handle hazardous waste must meet specific requirements, including proper containment. Secondary containment tanks are essential for storing and handling hazardous waste materials, reducing the risk of spills or leaks that could harm human health or the environment.

Occupational Safety and Health Administration (OSHA)

While OSHA does not specifically mandate secondary containment tanks, it requires employers to provide a safe workplace for their employees. Which includes specific guidelines for the storage and handling of hazardous materials.

National Fire Protection Association (NFPA)

The NFPA develops and publishes standards for fire protection and prevention. These standards include guidelines for the storage and handling of hazardous materials. NFPA standards often require the use of secondary containment tanks to mitigate the risk of fire and prevent the spread of hazardous materials. They provide specific requirements for the design, construction, and maintenance of secondary containment systems.

Common Types of Secondary Containment Tanks

Secondary containment for a fuel tank — *A 275-gallon secondary containment tank*

Secondary containment tanks come in various types, each designed to meet specific requirements and industry standards. Your tank choice depends on factors such as the type of hazardous material being stored, the volume of storage, and the specific application.

The following list explains some of the common types of secondary containment systems:

Double-walled tanks

Double-walled tanks consist of an inner primary storage tank and an outer containment vessel. The space between the two walls acts as a secondary containment area in the event of a leak or spill. This design provides an extra layer of protection and allows for easy visual inspection of the containment area. Double-walled tanks are commonly used in industries that handle large volumes of hazardous materials, such as chemical plants and fuel storage facilities.

Berms and dikes

Berms and dikes are physical barriers constructed around storage areas to contain potential spills. They are often made of concrete, steel, or heavy-duty plastics and form a barrier that prevents hazardous materials from spreading. Berms and dikes are commonly used in industries that store liquids in bulk, such as oil refineries and chemical storage facilities. They are effective in containing spills and can be designed to accommodate specific storage volumes.

Spill containment pallets

Spill containment pallets are specialized platforms designed to hold drums, barrels, or containers. They are equipped with a sump or containment area that captures any leaks or spills, preventing them from spreading. Spill containment pallets are widely used in industries that handle smaller quantities of hazardous materials, such as laboratories and manufacturing facilities. They provide a cost-effective solution for containing spills in a compact and easy-to-maintain manner. See our previous post, 6 Pallets that Control Spills, to learn more.

Secondary Containment Tank Benefits

Secondary containment tanks offer numerous benefits to industries that handle hazardous materials. These benefits go beyond environmental compliance and extend to risk reduction, cost savings, and increased operational efficiency. Let’s explore some of the key advantages of utilizing secondary containment tanks:

1. Environmental Protection

Secondary containment tanks play a critical role in safeguarding the environment. By effectively containing hazardous substances due to spills or leaks, they minimize the risk of soil and groundwater contamination, protecting ecosystems and local water sources. This is particularly important for businesses handling oil, chemicals, fuels, and other potentially harmful substances.

2. Ensuring Human Health and Safety

By preventing accidental releases of hazardous materials, secondary containment tanks help ensure human health and safety. Unforeseen releases can lead to fires, explosions, or the release of toxic gases, endangering workers and nearby communities. By confining potential spills within a secondary containment system, businesses can mitigate these risks and ensure a safer working environment.

Employers must assess potential hazards, including the risk of spills or releases, and take appropriate measures to mitigate these risks. Secondary containment tanks are a recognized best practice for preventing and controlling spills in various industries.

3. Cost Savings and Operational Efficiency

Implementing secondary containment tanks can lead to significant cost savings for businesses. By preventing spills and leaks, companies avoid expensive cleanup operations, legal liabilities, and potential lawsuits or fines.

Moreover, secondary containment tanks allow for efficient monitoring and detection of leaks, enabling prompt response and mitigation measures. Including the potential to recover and re-use spilled materials. All of which helps to minimize downtime, prevent production interruptions, damage to infrastructure, and maintain operational efficiency.

Concluding Thoughts

Secondary containment tanks are indispensable for businesses that handle hazardous substances, providing additional protection against unforeseen events like spills and releases.

By complying with federal regulations, companies can prioritize safety, protect the environment, and prevent costly fines and penalties. The benefits of secondary containment tanks go beyond environmental compliance and extend to risk reduction, cost savings, and increased operational efficiency.

Contact AbsorbentsOnline today to learn more about secondary containment. We offer a wide range of containment tanks and spill response products to help your business meet regulatory requirements and maintain a safe workplace.

What Is Important For Spill Containment?

September 9, 2022 by Travis Zdrazil

Spill containment is a necessary and important responsibility for many businesses. Because spills happen every day. Due to accidents, breakages, leaks, or even negligence and intentional acts.

In the event of a spill, following best practices is essential to protect people and the environment. Particularly when the spill involves a hazardous material.

This article will explore some key concepts on what’s important for spill containment. Including an overview of spill response regulations and requirements that may apply in your workplace.

How Does Spill Containment Work?

Spill containment means stopping and preventing a spill from spreading. By confining water, chemical, or other hazardous liquids within a barrier or drainage area. Containing a spillage minimizes exposing people, plants, stormwater, the ground, and more to harm or hazardous materials.

This practice fits within a company’s spill response plan. Which details how to prevent, control, and clean up potential spills. Being especially important for facilities with hazardous chemicals that could spill and cause harm.

drum spill pallet — *^{A spill pallet offers a good solution for 55-gallon drum containment}*

Containment equipment includes things like spill containment berms, dikes, or drainage sumps. Tools such as absorbent booms or socks help deal with smaller spills.

Similarly, secondary containment systems offer a backup spill solution should a primary container or structure fail. For instance, a spill pallet or spill deck can capture the contents of a leaking 55-gallon drum or tote.

Why is Spill Containment Important?

We briefly introduced two reasons why spill containment matters so much: safeguarding people and the environment.

In short, spill containment helps protect your business—and bottom line—by avoiding any or all of the following:

Injury to personnel
Risk of fire or explosion due to flammable material spills
Loss of business and productivity
Land or water environmental pollution
Equipment and building damages
Resource and material wastage
Time and effort for costly cleaning and decontamination procedures
Fines for non-compliance with spill regulations.

Which Spill Containment Rules and Regulations Apply?

In the United States, multiple governing bodies work together to oversee spill regulations. We’ll focus on two of the major agencies:

Environmental Protection Agency (EPA)

Spill Prevention, Control, and Countermeasure (SPCC) Rule
Facility Response Plan (FRP) Rule

These two rules require facilities to meet certain criteria and have plans in place. For example, oil production sites as well as some agricultural, farming, and chemical plant operations.

Secondary containment is a requirement for sites using bulk storage containers with a capacity of 55 gallons or more. And a spill plan demonstrating an ability to respond to a worst-case scenario that may cause substantial harm. Worst-case being a failure of the largest container in or on the secondary containment device or structure.

All FRP facilities require an SPCC Plan, but not all SPCC facilities require an FRP. Each plan serves a slightly different purpose and therefore operates as a separate document. Although some sections may duplicate each other.

Refer to the EPA website to determine your facility’s spill control and prevention requirements:

For sites with underground storage tanks, Resource Conservation and Recovery Act (RCRA) laws may also apply. Under Title 40 of CFR parts 239 through 282.

The Occupational Safety and Health (OSHA)

Anything spill-related to workplace employees falls under OSHA regulations.

Such as its Hazardous Waste Operations and Emergency Response standard CFR 1910.120 (HAZWOPER). Which aims to minimize spill responders’ exposure to hazardous waste that could affect their health or safety. For example, receiving a chemical burn due to a corrosive or acid spill.

OSHA’s 29 CFR 1910.22(a)(2) requirement covers keeping workplace walking surfaces in a clean and dry condition. Because any liquid or oil spill coating a shop floor will quickly increase slip, trip, and fall risks.

Additionally, hazmat training programs are a must to educate employees on keeping themselves safe.

Implementing A Spill Plan

You’ve likely heard the expression that an ounce of prevention is worth a pound of cure. Well, it’s no surprise that this saying extends to spills. So even if federal-level spill requirements don’t apply to your business, adopting a plan is an excellent best management practice.

The plan should cover everything from hazard identification and prevention, to personnel training and operating procedures, to spill response. Being the countermeasure resources you need to control, clean up, recover, or dispose of spillages.

Learn more in our post, Be Ready with a Job Hazard Analysis and Spill Response Plan.

Conclusion

In the workplace, spills can lead to serious business implications, including health hazards. Employees who come in contact with hazardous substances may get sick or slip over and injure themselves.

If you want to keep your business running smoothly, then you need to implement a spill plan. Make sure to keep the appropriate spill control supplies and containment solutions on hand. Because primary containers can and do fail.

Following best practice spill prevention and containment procedures will help minimize damages caused by any spill incident. Allowing your workplace to remain safe, healthy, and compliant.

If your facility needs sorbents, containment solutions, or advice, then contact us!

Frequently asked questions

What’s the difference between a spill kit and a containment system?

Spill kits contain absorbent materials and other clean-up equipment. You use them to help remediate spilled liquids. Meaning the kit contents are usually for one-time use before disposal.

Whereas a secondary containment system is any barrier, structure, or device that will hold a volume of hazardous materials that may spill or leak. Such as a spill containment berm with a primary container like a tote or vehicle inside it. Typically, this equipment is reusable rather than disposable. In many cases secondary systems enable the recovery of spilled products, helping reduce waste (and costs!).

What is the best way to prevent a spill?

Have an emergency response and spill plan in place before any accidents happen.

Be careful when transferring hazardous liquids to avoid potential spills. Use DOT-approved safety cans to transport fuels and other combustibles. Deploy spill berms at fueling stations and when working on oily machinery.
Train workers on how to recognize and control hazards like chemical spills. Ensure they familiarize themselves with safety data sheets for any material kept on-site.
Store chemicals correctly to prevent the container from tipping or accidental damage. Be sure that all containers used for storing liquids are properly sealed.
Use spill decks or other appropriate containment systems with primary containers of 55 gallons or more.
Regularly inspect drums and other containers for signs of damage, cracks, or other wear.

What is the best way to contain and control a spill in the workplace?

First, know the type of spill you are dealing with, be it a hazardous chemical or an oil spill. Immediately communicate and notify necessary personnel.
Make sure spill responders have the right gear. From personal protective equipment (PPE) like gloves and goggles to sorbent pads.
Confine and control the spill. Use a dike or other tool to surround and create a barrier to prevent its spread. Use drain blockers or plugs to protect stormwater outlets.
Stop the source of the spill. If necessary, use emergency leak repair tools to plug and patch container holes.
Use spill kits with absorbent pads, socks, or granular materials to soak up the spilled liquid.
Clean and decontaminate the site as necessary. Then, safely dispose of spent materials following state and federal rules.

Foam wall spill berm — *_{Portable berms are a helpful tool for containing spills}*

What are the different types of spill containment?

Spill systems come in a variety of sizes, shapes, and use applications. Including spill berms, dikes, pallets, decks, and drainage sumps or plugs. Steel and polyethylene are two of the most common construction materials.

Steel is typically best for fuels, solvents, and other flammable liquids. Whereas high-density polyethylene (HDPE) provides excellent resistance to a variety of chemicals, including corrosives.

Absorbent socks and booms are often useful for handling smaller spills.

What Are Sorbents For Oil Spills?

June 13, 2022 by Travis Zdrazil

Oil spills can be a significant environmental disaster, and the cleanup process can be long and difficult. Especially when crude oil leaks into the ocean, lakes, rivers, or wetlands. Which is not to say that spills on land are less harmful. Any oil spill can cause serious damage to the ecosystem and human health.

One common method of dealing with oil spills is sorbent products. They are widely used for spill response, to clean up and recover oil, in all types of industries. Such as mining, environmental remediation, and industrial waste management.

Sorbent pads for oil spills — *Polypropylene oil sorbent pads soaking up a spill*

But what are oil sorbents, what are they made from, and how do they work? In this blog post, we’ll answer those questions and more. We’ll also explore some of the different types of sorbents that are available on the market. So if you’re looking for information about sorbents for oil spills, read on!

How Do Oil Sorbents Work?

Sorbents are materials that absorb, adsorb, or, both (a combined process known as sorption). Adsorption and absorption mean quite different things. Therefore, it’s helpful to understand their distinction:

Absorption is the process of a substance soaking into an absorbent material. Similar to the capillary action of a straw, sucking up water. When an absorbent soaks in oil, it swells up in size by at least 70 percent.
Adsorption refers to individual molecules, atoms or ions gathering on surface of an adsorbent material. Much like dust particles sitting on a glass table top. An adsorbent collects a coating of oil on its surface, without swelling more than 50 percent.

There are also two other characteristics to know about, that are important to oil sorbents:

Oleophilic: meaning to attract oil.
Hydrophobic: meaning to repel water.

Combined, all these properties create effective sorbents for spill cleanup. Particularly for oil spills in bodies of water. By supporting oil recovery from the water’s surface with vacuum or skimmer equipment.

What Are the Different Types of Sorbent Materials?

There are three categories of materials that sorbents can be made from, including:

Natural organic sorbents: plant or animal by-products like peat moss, sawdust, cellulose, and feathers. They can adsorb from 3 to 15 times their own weight in liquids (often water as well as oil).
Natural inorganic sorbents: mineral type compounds including vermiculite, perlite, sand, and volcanic ash. They are able to adsorb between 4 to 20 times their weight in fluid.
Synthetic sorbents: man-made products and synthetic polymers that are similar to plastics. For instance, polypropylene, polyurethane and polyethylene. Synthetic sorbents can adsorb or absorb 70 times their own weight.

Which Forms Do Sorbents For Oil Spills Come in?

Because sorbents are made from different materials, their size and appearance also vary. However, there are four primary forms of sorbents used for oil spill cleanup:

Bulk loose materials: such as granular sorbents that you dispense directly over a spill. These can be made of natural or synthetic materials.
Enclosed sorbents: like booms, pillows or socks. They have a fabric or mesh outer shell that encases a loose filling. The enclosed contents can be any of the three material categories above.
Continuous sorbents: including mats, pads, or rolls. Synthetics, like polypropylene, are the most common construction material. The flat sheet design of continuous sorbents provides a large surface area for oil recovery.
Loose fibers: often called ‘pom-poms’ because of their bundled strand design. They are mostly made from attached fiber threads of synthetic polypropylene. Each strand allows multiple surface contact points to entrap oil.

An assortment of oil sorbent products — *Synthetic material socks, pillows, pads, booms, and mesh bag* *sorbents for oil*

What Makes A Good Sorbent?

When choosing a sorbent for oil spill cleanup, there are several factors to consider. Each of the different sorbent materials and types outlined above have benefits as well as drawbacks. So, here are a few things to think about:

Sorption Rate

A good sorbent will have a high rate of absorption and adsorption. Although, the viscosity of oil affects sorption performance. So, be aware of which type of oil you are dealing with.

For example, the rate of absorption is faster for lighter hydrocarbons like gasoline. Whereas loose fiber adsorbents work more quickly and effectively on viscous, heavy fuel oil. Because their synthetic fibers provide a large surface area.

Capacity

Each sorbent type has its own sorption capacity, or saturation point (when it is unable to adsorb or absorb any more oil). Sorbents should be removed or replaced from a spill once they become fully saturated.

Synthetic products tend to have a higher capacity per weight ratio than natural sorbents. It is easier to see when a pad or mat is “full” compared to enclosed sorbents like pillows and socks.

Oil Retention

Good oil retention means a sorbent won’t drip or leak once it reaches saturation. But, the weight of recovered oil can sometime stress and deform a sorbents’ structure.

For example, when a sorbent boom is lifted out of the water it can release oil due to pressure on itself. This is an issue because any oil that is not retained can cause secondary contamination.

Application Site

Spills on water require different sorbents to spills on land. However, the size of the spill and the oil’s viscosity matters, too.

Sorbent pads are effective at removing oily sheen from the water’s surface. Likewise, they can be just as effective for small spills on land.

But, bigger spills demand more sorbent and larger surface area. In which case bulk sorbent materials can be a good solution for spills on land, but not in water. Sorbent booms are a better choice for water applications. Due to their oleophilic and hydrophobic properties.

Ease of Use

It’s important for sorbents to be both easy to handle and retrieve. Therefore, synthetic sorbents are often more efficient to use than organic or inorganic materials.

Enclosed sorbents, like booms, are a great choice for spills that occur at sea. Since they are buoyant and float, they won’t absorb water and therefore sink. Making them easier to remove from the water once saturated.

When it comes to small spills on land, bulk loose absorbent materials can work well. Organic or inorganic granules will efficiently spread over oil on an uneven ground surface. Yet they can be messy to collect and dispose of.

Cost Effectiveness

Loose material natural sorbents are often low-cost and readily available as manufacturing by-products. However, you’ll likely need to use more product as a trade-off. Along with the fact they can be messy to work with. Additionally, some bulk materials (like sawdust) will adsorb water along with oil. Meaning they are not suitable for hydrocarbon spills in marine locations.

Conversely, synthetic sorbents can carry a higher price tag. Yet they are typically the most effective sorbent for absorption of oil. Especially as they have oleophilic and hydrophobic properties as well.

To avoid wastage, and minimize cost, use sorbents to capacity before discarding them. Pads and rolls can be cut to size to eliminate waste. Or consider a form of sorbent that is reusable. For instance, a handwringer can recover oil from socks or loose fiber sorbents meaning they can be reused again.

Storage

Many sorbents—like pillows, socks, and loose granular materials—can be bulky or heavy to store. Additionally, sorbents usually need to be kept in a controlled environment. In order to prevent things like moisture, UV, and pest (rodent or insect) damage.

These factors may be problematic for smaller facilities lacking sufficient storage space.

Disposal

Oil absorbents can be harmful if not disposed of properly. Because oil leach from used sorbents is a source of secondary environmental contamination.

The two most common ways to get rid of used oil-absorbents are incineration and landfill. Biodegradation is another alternative for some organic oil adsorbents like peat moss. Although the material degradation process can take several years.

Always follow the manufacturer’s instructions for safe disposal of used sorbents. Along with local, state and federal regulations, including the EPA’s hazardous waste requirements.

Conclusion

When used correctly, sorbent materials are an effective way of dealing with oil spill cleanups. However, it’s important to know the advantages and disadvantages between each type of sorbent.

The main thing to remember is to choose a sorbent that works well for your specific situation. This means finding the right balance between things like cost, effectiveness, and ease of deployment.

If you need help deciding which form of oil sorbent your facility needs, contact AbsorbentsOnline.com today!

Color-Code Your Spill Cleanup

March 8, 2021 by Travis Zdrazil

How to choose the right absorbent socks for cleaning up spills

Absorbent socks come in different colors to safely clean up specific types of spills

When you reach for an absorbent sock to contain spilled or leaking fluid, do you stop to think about the sock’s color? You should!

Color coding doesn’t just look nice. It has a serious purpose: to help workers respond to a spill quickly and clean it up safely. Each chemical color code indicates the sock’s purpose and serves as a safety precaution for workers in the spill area.

In this post, we’ll explain the different types, absorbency, and uses of these handy spill clean-up tools.

What are absorbent socks?

Absorbent socks are long polypropylene tubes containing high absorbency materials like cellulose or corn cob filler. Their uses span general-purpose sorbents to containment dikes that stop spills from spreading.

Absorbent polypropylene socks are a staple item in many spill clean-up kits

Different types of socks can handle various liquids including water, solvent, coolant, and oil spills. They come in lengths of 4′ to 12′ and one sock absorbs up to 2.5 gallons of fluids.

Socks are similar in appearance — and use applications — to absorbent booms. Check out our previous post where we explain the differences in absorbent booms versus socks.

Along with absorbent pads and pillows, socks are a common item in most overpack spill kits. Next, we’ll discuss why these spill supplies come in different colors.

Benefits of spill kit color coding

Color coding your absorbent kit contents offers several advantages. First, the sock color informs workers at a glance about the spill type. For instance, alerting them to steer clear of dangerous spills if they do not have the right safety equipment.

Second, color coding can help you train new employees about spills. For example, which socks they’ll need to use when cleaning up different substances. This can be crucial for facilities that handle multiple kinds of chemical fluids.

Finally, the color-coding system can save you money. Using the wrong sock for a spill is a waste of resources. However, when the color clearly indicates the sock’s purpose, mistakes are less likely to happen.

Color coding systems can vary between businesses. But, AbsorbentsOnline has fine-tuned a smart, easy-to-understand scheme. And it applies to all our super absorbent pads, rolls, chemical socks, and pillows.

Hazmat spills – yellow socks

Bright yellow indicates this absorbent sock is for use on hazmat chemical spills

Yellow indicates the chemical spill absorbent sock is for aggressive and non-aggressive fluids. Although yellow socks are typically for acids and bases, you can also use them with unknown liquids.

The bright yellow color makes a hazmat chemical absorbent sock stand out from its surroundings. This helps warn employees to avoid coming into contact with the sock and spill unless they’re wearing the proper PPE equipment.

Note: yellow socks are not compatible with sulfuric acid. Instead, keep a supply of acid spill neutralizer socks on hand.

Oil-only spills – white socks

White oil-absorbent spill socks are for cleaning up oily fluids

Use white oil-absorbent socks to soak up oil-based fluids (hydrocarbons). They also repel water, and will not sink even when saturated with oil. As well, the bright white color means they are easy to see.

Use oil-only absorbent socks to dike and absorb spilled oils. Because they’re hydrophobic, and float on water, they’re a great choice for marine applications. For instance, to help soak up waterborne hydrocarbons and oily sheens.

Universal spills – grey socks

Grey polypropylene socks contain absorbent fillings of either corn cob or cellulose

Grey universal absorbent socks are for general-purpose uses. They are the best choice for industrial applications and containing non-aggressive fluids. This covers everything from water-based liquids to solvents, coolants, and oil spills.

The grey color indicates to workers that the absorbed fluids are not dangerous to handle. Grey also helps hide dirt and blends in with the surroundings. This means these heavy-duty socks are ideal to position around leaky equipment and machinery.

How do you use absorbent socks?

In the workplace, super-absorbent socks help keep spills and leaks in check. This is why these handy sorbents are essential in many maintenance shops and industrial facilities.

Use socks to create a barrier that confines and absorbs spills

Because they’re flexible, socks are a great way to quickly confine and absorb fluids. For example, wrap universal absorbent socks around the base of coolers or A/C units to soak up condensation puddles.

You can also use them to prevent spills from spreading and becoming a slip hazard. By laying socks around a spill you create a diking dam that also soaks up the liquid. Like encircling a leaky sump pump or IBC tank to create a temporary spill control barrier.

Are absorbent socks reusable?

You can reuse your heavy-duty socks with a hand-wringer for absorbents

In short, yes! Specifically, mildew-resistant absorbent socks made of non-biodegradable fillers like cellulose are reusable. You can wring them out and reuse them after they air-dry.

This not only saves you money by recovering the fluid spill but also on purchasing socks themselves.

Your spill control, cleanup, and sorbent specialists

If you don’t already use color coding in your facility, take advantage of AbsorbentsOnline’s effective system for spill clean-up. Your employees — and your wallet — will be better off for it.

AbsorbentsOnline offers a wide range of absorbent rolls, socks, and clean-up supplies. All at affordable pricing. Contact us by email or call toll-free at (800) 869-9633.

This is a revision to a blog post with an original publication date of March 11, 2015

Cleaning Up a Water-Based Spill In The Workplace

February 26, 2021 by Travis Zdrazil

How to use water-absorbent socks for spill containment and clean up

Never underestimate the risks and costs of water-based spills in the workplace

Many people underestimate the true danger of water-based spills in the workplace. Just because a spill involves a non-aggressive liquid doesn’t necessarily mean it’s safe. According to the 2020 Liberty Mutual Workplace Safety Index, slip-and-fall accidents cost U.S. businesses nearly $10.84 billion annually.

If a worker walks onto an area with a water-based liquid spill, he or she could suffer from a slip-and-fall accident. This is why it’s important for business owners to take a proactive, timely approach towards cleaning up spills — be it a chemical or water-based liquid.

In this post, we’re going to share tips on how to clean up a water-based spill in the workplace. Anything from puddles due to heavy rain, to condensation, equipment, and container leaks.

Control and confine the spill

The first step in controlling a spill is to confine it, ready for clean up

The first step in cleaning up a water-based spill is to contain it. Meaning, ensuring the spill does not become any worse.

This can involve creating a diking barrier around a spill. Or if the spill source is from a leak, by collecting the liquid inside an appropriate containment unit.

By controlling and confining a spill, you’ll prevent your floors from turning into a slip hazard.

Containment spill berms

Containment berms are useful for collecting and confining leaking tank spills

Depending on the severity of the spill, you may want to spread out a spill containment berm. This will confine and keep the liquid within a particular area.

For instance, if an above-ground tank is leaking a water-based chemical, you could lay out a berm underneath the source of the leak. Assuming the berm is large enough, it should catch the water-based liquid so it doesn’t spread on the floor.

Note: we talk about the differences between containment booms and berms in one of our previous blog posts. It’s not uncommon for people to confuse these two spill-cleanup tools with one another. While booms and berms share some similarities, they have notable differences and use applications. Likewise, we’ll explain and compare absorbent booms versus socks below.

Containment dike spill barriers

Versatile dikes create a flexible wall barrier that controls and contains a spill zone

Another great option for spill control is a containment dike. Unlike berms, which act like a container, a dike creates a flexible barrier wall around a spill. That is to say, dikes can enclose, seal in, and trap spills that aren’t a uniform shape.

For example, you can wrap a dike to confine and channel a water spill where you want it. Or, more importantly where you don’t need it — and avoid a slippery floor puddle hazard! Similarly, dikes are excellent spill blockers. They help prevent contaminants from washing down workshop floor drains.

Because spill dike barriers are non-absorbent, like berms, they are easy to clean and reuse.

Absorbent sock and boom dike barriers

If you’re after a way to contain and absorb spills, then check out water-absorbent socks and booms.

This universal absorbent sock contains organic corn cob filler

Socks are ideal for smaller spills, and wrapping around equipment: think soaking up condensation puddles under refrigeration and A/C units.

Meanwhile, booms are great at stopping and containing larger spills. Such as surrounding a leak from a sump pump or burst pipe.

Need an in-between or custom size? Overlap socks or use boom connection hardware for additional length. Or, cut down socks then re-seal with your own plastic zip tie. This way you can create the right size absorbent for even the largest cooler ice-melt leak.

Best of all, mildew-resistant water-absorbing socks and booms are usually reusable. This is not to say you can clean them in a washing machine and dryer. Rather, use a hand wringer to remove excess water or hang and air dry in the shade before reuse.

What’s the difference between absorbent socks and booms?

Although they look similar, the main difference between spill booms and socks is their size. Which means the length, diameter, and absorbency of these two types of sorbents.

Size and capacity are what sets water-absorbent socks and booms apart

Flexible absorbent booms and socks are both great for diking. They easily surround and trap spills, acting like water-absorbing snakes.

Connectable booms feature a tough mesh casing, polypropylene skin, and super absorbent poly filler. At 10′ long with a large diameter of up to 8″, they offer a large absorbency capacity.

Meanwhile, universal absorbent socks are like a boom’s little brother. They have a 3″ diameter polypropylene skin and come in lengths of 3.5′ up to 12′. Inside the polypropylene sleeve is either absorbent cellulose or organic corn cob material.

Spill clean up

water-absorbent socks pillows pads and roll

Clean up water spills with absorbent pads, mats, rolls, pillows, and socks

Once you’ve been able to properly contain a spill, you should then work on cleaning it up. The good news is that water-based spills are typically easier to clean. But the bad news is that you’ll still have to put some elbow grease into it.

There are several super absorbent product designs for spill cleanups. So use them to your advantage. For example, absorbent pads, mats, rolls, socks, and pillows can quickly soak up water-based liquids. A spill kit offers a convenient way to have an assortment of these supplies at hand.

Place these absorbent items into the heart of the spill so they will sponge up the liquid. When they are full, carefully remove them from the spill area. Then, dispose of them in a plastic garbage bag or incinerate them. Continue soaking up the spill until there’s no remaining liquid left behind.

Color code your absorbent products

Use the appropriate color spill absorbent to handle specific types of liquids

When choosing products to clean up a water-based spill, it’s best to stick with ones labeled “universal.” Meaning you can use them for a wide variety of instances, including both aggressive and non-aggressive spills.

Universal gray color spill cleanup products indicate all-purpose use. Which includes everything from water to coolants and solvents. For chemical spills, you’ll want to use hazmat-specific yellow absorbents. While water-repelling white sorbents are for oil spill cleanup, including marine applications.

AbsorbentsOnline – your spill clean-up experts

We can help prepare your workplace for any size spill clean-up

It always pays to be ready when it comes to cleaning up water-based, oil, and chemical hazmat spills. AbsorbentsOnline is here to help!

We offer a wide range of spill cleanup and containment supplies. For all kinds of facilities, industries, and market applications. Find everything you need from spill kits to emergency leak repair supplies. Check out our affordable pricing and bulk qty discounts.

Have questions about water-absorbent spill containment products for your workplace? Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of February 18, 2014

See a Spill? Wipe It Up Fast!

January 25, 2021 by Travis Zdrazil

Shop towels blue wipers and rags help to keep your workplace spills in check

Cleaning up grease or smaller spills is easy with the right industrial absorbent wipes

No matter how hard you work to prevent spills, some are just inevitable. The best thing you can do to prepare for spills is to have the proper cleanup equipment in place and ready to go in case of a problem.

Your cleanup equipment will vary based on your facility and your needs. But there’s one simple tool everyone can benefit from: industrial wipes. Be it shop towels blue or white, towel rags, or wet degreaser cleaning wipes.

These versatile tools should be an integral part of your spill-cleaning kit. They’re key to meeting OSHA guidelines for keeping your facility clean and safe, day in and day out. Use industrial wipes and towels for everything from dust removal to pre-painting surface prep; from absorbing oils and chemicals to cleaning windows. Keep them around for employees to use to clean their hands and maintain or polish equipment.

Shop towel blue or white wipes

Use versatile shop towels to wipe up spills or clean dirty hands

When it comes to towel rolls, forget about 1-ply or 2-ply paper products from Scott and Kimberly Clark supermarket shopping cart brands. Instead, reach for heavy-duty and multi-purpose white or blue shop towels. They are a mainstay in most automotive, DIY garages, and machine shops for good reason. These tried and tested disposable shop paper towels work just like cloth, wet or dry, but without the lint!

Unlike normal paper towels or toilet paper, these ultra-strong towels feature a Double Re-Crepe (DRC) construction. That means they contain a latex binder with up to 40% recycled fiber materials for better environmental sustainability. This material won’t fall apart when wet or shed fibers and lint when wiping down equipment.

These super-absorbent towels are strong enough to withstand scrubbing, but safe for workers’ skin. For instance, you can use tough yet soft shop towels to wipe off the dirt from parts and people — be it machinery, hands, or face.

Blue shop towels

Blue shop towels are ideal for wiping down greasy machinery or automotive parts

Blue shop towels are an excellent multipurpose product for general automotive maintenance tasks. For example, wiping up small spills and leaks from motor oil or grease. The blue color is great at disguising grime which means you may find you can use them longer than plain white towels.

For fast and easy accessibility, shop towels come in a variety of different container styles. Keep a pop-up box of shop towels blue on your rolling workstation. Store perforated jumbo roll strips on a floor mount dispenser, or, tear standard rolls off bench or wall mount towel holders. If you work in a location with overspray from fluids, a water-resistant bucket dispenser is a great way to keep your towels dry until you need them.

In addition, shop towels blue come in light, medium, or heavy-duty weights. You can select different absorbency strengths to suit your budget, comparable to the Scott Shop Towels Original brand.

White shop towels

Like shop towels blue, disposable white wipers are also incredibly convenient for cleaning up spills and grime. White shop towels are a popular choice for window cleaning as well as food service spills and washroom applications.

In addition to DRC construction, white shop towels are also available in air-laid wipes. In short, both materials are tougher than normal paper towels for heavy-duty cleaning. However, air-laid has a coarser feel than DRC even though both types are soft and safe for use on the skin. To clarify the difference between these materials’ construction, take a look at our comparison diagram:

Choose white shop towels in either airlaid or double re-crepe construction materials

You can buy white shop towels in standard or jumbo rolls, pop-up dispenser boxes, bundles, or wall-mount buckets. Likewise with blue shop towels, white towel rolls come in light, medium, or heavy-weight options. They feature between 25% and 40% recycled fiber materials depending on their type.

Shop Rags

Reclaimed shop rags in a variety of soft fabrics are ideal for spills and more

Tired of spending your money on rental towel services or disposable paper towels? Our reclaimed Shop Rags are quality checked and available in 25- and 50-pound qty dispenser boxes. These inexpensive, convenient rags are just right for cleaning up small, day-to-day spills — before they can present a hazard.

Offering eco-friendly sustainability for the workplace, shop rags come in a variety of different fabric and absorbency options. Choose between reclaimed knit polo, fleece, Turkish terrycloth towel, or flannel rags. All fabric rags go through rigorous checks to ensure consistent sizing and complete removal of buttons or zippers. As well as soaking up spills, cloth rags are a go-to choice for auto-detailing shops and for polishing equipment.

Industrial Wet Wipes

Wet industrial wipers will take care of paint and other greasy spills

Need something stronger for dealing with your messy shop spills? Our Industrial Wet Cleaning Wipes contain degreasers that cut through oil, tar, grease, and paint. These ultra-strong and versatile wipes will help clean those stubborn spills that need an extra push. That’s thanks to the scrubbing texture which really helps with cleaning up grease and getting grime out.

Available in handy bucket packs, these wet wipes stay moist until you need them. They have a refreshing citrus scent and are ideal to wipe down and clean tools or machinery.

AbsorbentsOnline offers expert advice to keep your workplace clean

One of the most essential best practices for keeping your workplace safe is good housekeeping. Keep it clean and safe by having the right spill-cleanup materials on hand. You can trust AbsorbentsOnline to offer the best pricing and quality brands that are made right here in the United States.

Want to learn more about absorbent materials and housekeeping supplies? AbsorbentsOnline can help. Contact Travis Zdrazil at travis@absorbentsonline.com or at 800-869-9633.

This is a revision to a blog post with an original publication date of September 18, 2015

How Do I Respond to an Oil Spill?

December 31, 2020 by Travis Zdrazil

Plan, prepare, and have oil spill absorbents on hand for effective clean up

An oil leak or spill can have disastrous effects on the environment

Whether on a large or small scale, when an oil spill happens, you need to be ready to leap into action. But are you and your staff prepared to respond to an oil spill if — or when — it occurs?

The term “oil spill” is primarily applied to marine spills, but they can also occur on land. Either way, oil is a hazardous material that can have a disastrous impact on wildlife, marine life, and the environment. So when spills do happen, quick and efficient containment and cleanup are imperative.

Ways to prepare for oil spills

Of course, the best oil-spill cleanup is preventing spills entirely. But prevention isn’t always possible. Therefore, anyone who works with oil in any facility should make it a top priority be fully prepared for the possibility of spills.

If you handle oil in your facility, always plan for a “worst case” spill

The Environmental Protection Agency (EPA) requires leaders of certain facilities where employees store or use oil to put together and submit facility response plans (FRPs), detailing how they would handle worst-case-scenario oil spills. But, even if your facility doesn’t meet EPA FRP requirements, you should still have a plan!

A comprehensive FRP lays out preparedness procedures and provides an action plan employees can follow in case of spills. FRPs should contain:

information about the facility, equipment, and personnel;
information about potential spill hazards and responses to each; and
a plan for regular training, self-inspections, and drills to ensure staff members are prepared.

An FRP should also include a clear response plan coversheet that workers can reference quickly and easily in case spills occur.

But even the best FRP can’t solve oil spills by itself! You should also equip your facility with the cleanup materials a worst-case spill would require.

Spill response supplies to have on hand

Absorbent products

To quickly clean up oil spills, sorbents are a great solution. But did you know the term ‘sorbent’ actually refers to adsorbents and absorbents? The distinction being that absorbents take oil into the body of the material. Conversely, adsorption refers to oil adhering to an adsorbents’ surface, similar to a desiccant.

Hydrophobic products repel and float on water, only soaking up oil

The most effective oil absorbents are both oleophilic (oil attracting) and hydrophobic (water repelling). This type of sorbent product is usually white in color and floats on water.

Absorbent materials span a range of natural and synthetic construction choices. Organic options include everything from bark or sawdust, to corn cob and cellulose polymer materials. Typically messier to use and dispose of, these single use products often tend to adsorb water as well as oil. Which means they are best for cleaning up oil spills on land only.

Man-made plastic absorbent materials — like polyethylene and polypropylene — can absorb up to 70 times their own weight. And means these products are quick and efficient at soaking up spills in any situation. Not only that, but with a hand wringer, you can often clean and reuse them to save money!

What are the different types of oil spill absorbents?

Between oil absorbent pads, skimmers, socks, booms and more, the options can feel a bit overwhelming! So here’s a quick overview breaking down a few uses for each type of product.

Sorbent pads and rolls

Absorbent pads come in a variety of options, including these static-resistant oil absorbents

Oil absorbent pads and rolls come in plenty of sizes and quantities for any application. You can select pads with different absorbency options, including lightweight, medium or heavy duty.

Sorbent pads are a handy option for dealing with small spills. Economical perforated rolls let you tear off only what is necessary to soak up oil. Lay either product over a body of water to absorb oily sheen from its surface.

Absorbent socks, booms, and pillows

Absorbent oil containment booms float on water and quickly soak up spills

If you need to absorb more oil than a pad can handle, oil absorbent pillows or absorbent socks can be good choices. Ideal for hard-to-reach areas, you can wedge them under and around machinery or into tight corners.

To prevent a marine spill from spreading, link absorbent booms together to float on the surface of the water. These long sleeves will contain the oil, absorb the hydrocarbons but repel water.

Specialty marine and water sorbents

Sweeps, bilge booms, net bags and pom poms are specialty marine oil spill absorbents

In addition to booms, several other floating absorbent products are ideal for marine applications. For example, drawing a 100 foot polypropylene sweep over water will remove any oily surface sheen.

Oil snare pom poms feature thousands of polypropylene strands for high surface area absorbency. While net bags, bilge booms, and catch basin skimmers are other lightweight products that remove hydrocarbons and oil from water.

Absorbent mats

A semi-permanent solution for floors, reusable absorbent mats offer convenient spill response for small spills and oil drips. Simply park forklifts, vehicles and other machinery or equipment right over the mat.

As well as water-base liquids, these mats also soak up other common hazmat leaks like solvents and coolants. Which makes them a popular option for automotive shops.

Granular spill absorbents

Granular cellulose absorbents are suitable for cleaning up oil leaks on land

Loose material granular absorbing products are another top seller for automotive workshop floor spills. Just shake or apply these single-use materials directly onto oil leaks.

Because they are often made with bio-degradable contents like peat moss or sawdust, they can be messy to dispose of. And are most suitable for land spills only.

Spill kits

To be fully prepared for spills, an oil spill containment kit is often the easiest option. As the name implies, spill kits contain the absorbents you need to clean up spills and hazardous materials. They also include equipment necessary for your personnel to use those absorbents safely.

Oil spill clean-up kits come in a variety of sizes and different selection of products we outline above. This means you can pick a kit to handle your worst-case spill scenario and keep it on hand in case of emergency. If you need something very specific for your facility, we can even create custom spill kits here in the United States.

Spill containment

Another method of cleanup is containment; that is, confining a spill so it can’t spread. Once you contain the oil, you can remove it more easily.

To contain a spill on land, use oil conta inment spill berms. They come in a variety of sizes to suit your needs. Often berms are set up to house and safeguard against large container leaks. Alternatively, a flexible berm lets you create an emergency containment dike barrier wall around a spill.

Oil containment and absorbent booms can work well together

To contain an oil spill on water, use oil containment booms. Booms come in reusable non-absorbent options as well as heavy duty absorbency models.

One you are able to contain the spill, use any number of the products above to absorb the oil.

Become a spill expert

Oil spills can be catastrophic, and even the safest, most prepared professionals can experience accidents. Make sure you’re ready to tackle any spill with the right plan, training, and materials.

Are you ready for an oil spill? To determine which oil spill absorbents are best for your facility, contact Angie Meza at angie@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publish date of April 11, 2017

Fuel Spill Containment Plan: Is Your Company Prepared?

January 15, 2020 by Travis Zdrazil

Tips on Fuel Leak Containment Systems and Spill Prevention

Where there’s fuel, there’s a danger of leaks. Is your company ready to deal with spills?

Does your company have a fuel containment plan in the event of a spill? Whether it’s petrol-based gasoline, diesel or kerosene, fuel is a highly flammable liquid that can lead to fires and explosions. And since most industrial businesses use fuel to power machines and vehicles, spills are an all-too-common occurrence.

Allowing fuel to spread unchecked poses many undesirable outcomes. Firstly, it places nearby employees at risk for injury. This violates Occupational Safety and Health Administration (OSHA) regulations. Large fuel leaks can also create environmental pollution, leading to expensive clean-up activities. Worse, breaching Environmental Protection Agency (EPA) rules can lead to hefty fines.

These are all very important reasons is why it’s imperative for companies to have a fuel spill containment plan in place. In fact, having such a plan is a requirement for EPA Spill Prevention, Control and Countermeasure (SPCC).

So, be smart and be SPCC ready! In this article you will learn more about preparing for spill response to fuel leaks.

How does your site store and use fuel?

Spill pallets are a practical containment tray option for fuel drums

From construction to farming, if your industry requires fueling equipment then you’ll likely have a fuel storage tank on site. Also likely is that you’re transporting this hazardous liquid around. For example, to refuel tractors, trucks and other machinery. Your fuel spill containment plan needs to cover both of these situations.

All fuel storage containers must have secondary containment and overfill protections in place. This includes your fuel tanks, intermediate bulk containers (IBC), totes, and drums. Spill containment pallets, spill decks, and spill containment berms are popular options for these large containers.

Likewise, you must have spill control systems when using mobile fuel refilling equipment. Drip pans or portable containment trays are practical solutions to capture fuel overflows. And let’s not forget about using gas cans with the Department of Transportation (DOT) stamp of approval. As well, be sure to house your fuel and combustible cans in a secure, leak-proof chemical storage safety cabinet.

Are there drains nearby that fuel can spill into?

Covering storm drains can protect against potential fuel and chemical spills

When you’re creating a fuel spill containment plan for your company, check to see if there are any stormwater drains nearby. If fuel were to spill and travel down a storm drain, it could end up polluting nearby ponds, rivers, lakes and water reservoirs. As well as damaging the eco-system, this leaves your company vulnerable to fines and sanctions handed down by the EPA.

Covering a drain is a quick and easy process that takes less than a minute. You can read more about drain covers in our previous blog post. But, the idea is to cover drains with a mat made of professional-grade polyurethane. Once the mat lays over the drain, it creates a waterproof barrier which prevents any liquid, including fuel, from passing through. It’s not a bad idea to keep drain cover mats around each of the stormwater drains in your workplace.

Using secondary containment systems and fuel spill products

Heavy duty containment tub for fuel tank storage

From heavy duty fuel tank containment tubs to portable spill dikes, there’s a huge variety of containment products out there.

Next, we’ll break down a few of the different options available on the market.

Containing fuel leaks with spill berms, dikes and booms

Dikes can create an effective containment wall around fuel leaks or spills

The first step to preventing a spill or fuel cleanup event is containment. The farther a spill spreads, the more damage it will do. So, how do you contain a spill? One solution to leaks on land, is a spill containment berm or dike. The equivalent product in marine environments is a spill boom.

Basically, these devices create an impenetrable perimeter around a fuel container or storage tank. That is, the wrapping forms a containment area so that potential spills remain inside.

Fuel, like oil, floats to the top of water, which is why some of these containment units don’t have a bottom. As fuel floats on the surface, it becomes trapped by the containment unit sides or walls which makes the spill easier to control and clean up.

A berm with self-rising walls is a great option for containing tanker fuel spills

Spill containment units come in a wide variety of styles and size options. Some require assembly, and use brackets to hold up the containment walls. Other spill containment berms are portable, or, have flexible walls that automatically rise in the event of a fuel leak.

With so many choices, you’re sure to find a solution for your facility – no matter what type of fuel container you have, or where you store it.

Fuel spill cleanup solutions

Keep a spill kit onsite and make sure you replace contents as necessary

With fuel safely contained inside a spill berm, your next step in a fuel spill containment plan is to then remove or recover it. There are several different ways to approach this scenario. Depending on the type of container, you may be able to install and use a drainage sump. Or, absorbent pads, pillows, booms and spill kits can help soak up the fuel.

Choose the method that’s best suited towards your particular needs. And when in doubt, stick with a universal spill kit that can handle both fuel and water-based liquids.

Spill prevention and planning overview

Remember, the best way to deal with a spill is to stop it before it even happens. That’s why critical planning is so important. Here’s a high level outline of some key steps to prepare and maintain your spill containment plan.

Review and assess your facility at least once a year

Identify possible spill locations and types that exist at your location. This could include any new equipment or fuel storage areas you may have set up. Inspect all fuel storage containers to identify potential pinhole leaks before a major rupture occurs. Take stock of existing containment products and spill kits. Ensure contents are complete and in good working condition.

Put spill and leak countermeasures in place

Keep a tank repair kit onsite to help prepare for surprise fuel leaks

Prepare for the unexpected with an emergency leak repair kit for any container damage. Use absorbents and secondary containment systems we outline above for spill response at your facility. Keep a list of local agency contacts, like the fire department, if it is necessary to communicate a spill incident.

Conduct frequent training

Now your site has all the necessary equipment in place, does your staff know how to access and use it? Time is of the essence when it comes to spills. So, it’s essential that your team is familiar with relevant products and process.

Take note of any applicable SPCC regulation updates

As we mention before, Federal and local State guidelines mandate many rules and requirements when it comes to fuel and oil spills. Ensure your business stays up to date on any changes or updates that may affect your facility.

Update your containment and prevention plan

With the above steps complete, be sure to document any changes and update your plan as necessary. Think of your plan as containing dynamic content that will evolve and change over time.

The bottom line? Planning is key when it comes to spill control and spill response. Make sure your company is capable of containing and cleaning up fuel—or any hazardous material—should a workplace spill occur.

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This is a revision to a blog post with an original publish date of October 29, 2013