Industrial Maintenance | Spill Containment Blog

How Super Absorbent Polymer Technology Revolutionizes Absorbency

July 11, 2024 by wizardmarketing

In recent years, super absorbent polymer (SAP) technology has made significant strides in various industries due to its remarkable water retention capabilities. From agriculture to hygiene products, SAPs are transforming the way we manage moisture and absorbency.

This article delves into the science behind super absorbent polymers, their applications, and the future potential of this revolutionary technology.

Understanding Polymer Science

To appreciate the impact of super absorbent polymer technology, it’s essential to understand the basics of polymer science.

Polymers are large molecules composed of repeating structural units known as monomers. These long chains can exhibit a wide range of properties, from flexibility to high strength, depending on their chemical composition and structure.

How Super Absorbent Polymer Technology Revolutionizes Absorbency

What Are Super Absorbent Polymers?

Super absorbent polymers are a class of polymers that can absorb and retain extremely large amounts of liquid relative to their own mass. The most common type of SAP is made from sodium polyacrylate, which can absorb up to 300 times its weight in water.

How Do SAPs Work?

The magic of super absorbent polymers lies in their ability to form a gel-like substance upon contact with water. This process involves the polymer chains uncoiling and expanding, creating a network that traps and holds water molecules. The result is a highly efficient material capable of managing large volumes of liquid.

Applications of Super Absorbent Polymer Technology

The exceptional absorbency of SAPs has led to their adoption in various industries, each benefiting from their unique properties.

Hygiene Products

One of the most well-known applications of SAP technology is in hygiene products such as diapers, adult incontinence products, and sanitary napkins. The ability of SAPs to absorb and lock away moisture ensures that these products remain dry and comfortable for extended periods.

Agriculture

In agriculture, super absorbent polymers are used to improve water retention in soil. This is particularly beneficial in arid regions where water is scarce. By incorporating SAPs into the soil, farmers can enhance the soil’s ability to retain moisture, reduce irrigation frequency, and promote healthier plant growth.

Medical Applications

SAPs are also making waves in the medical field. They are used in wound dressings to absorb exudate and maintain a moist environment conducive to healing. Additionally, SAPs are employed in drug delivery systems, where they control the release of medication over time.

Industrial Uses

In the industrial sector, SAPs are used for various purposes, including spill control, water filtration, and even as a component in concrete to improve its curing process. Their versatility makes them an invaluable resource in many industrial applications.

Advantages of Super Absorbent Polymers

The adoption of SAP technology offers several advantages, making it a preferred choice in numerous applications.

High Absorbency

The primary advantage of SAPs is their unparalleled absorbency. This allows them to manage large volumes of liquid efficiently, making them ideal for applications where moisture control is critical.

Versatility

SAPs can be customized to suit specific needs by altering their chemical composition and structure. This versatility enables their use in a wide range of industries, from agriculture to medical applications.

Cost-Effectiveness

Despite their advanced capabilities, SAPs are relatively inexpensive to produce. This cost-effectiveness makes them accessible for various applications, providing significant value for their price.

Environmental Benefits

In agriculture, the use of SAPs can lead to reduced water consumption and improved crop yields, contributing to more sustainable farming practices. Additionally, some SAPs are biodegradable, reducing their environmental impact.

Future Potential of Super Absorbent Polymer Technology

Challenges and Future Prospects

While SAP technology offers numerous benefits, it is not without its challenges. Addressing these issues is crucial for the continued advancement and adoption of SAPs.

Environmental Concerns

One of the primary challenges is the environmental impact of SAPs. While some SAPs are biodegradable, many are not, leading to concerns about their long-term effects on the environment. Research is ongoing to develop more eco-friendly SAPs that degrade more readily.

Performance in Saline Conditions

SAPs can lose their effectiveness in saline conditions, which limits their use in certain applications, such as saline agriculture or marine environments. Developing SAPs that can perform well in high-salinity conditions is an area of active research.

Cost and Scalability

While SAPs are generally cost-effective, the production of high-performance SAPs can be expensive. Scaling up production to meet growing demand without compromising quality is a challenge that manufacturers must address.

Future Potential of Super Absorbent Polymer Technology

The future of SAP technology looks promising, with ongoing research and development aimed at overcoming current challenges and expanding their applications.

Innovations in Polymer Science

Advances in polymer science are expected to lead to the development of new SAPs with enhanced properties. These innovations could result in SAPs that are more absorbent, environmentally friendly, and capable of functioning in a broader range of conditions.

Expanding Applications

As SAP technology continues to evolve, new applications are likely to emerge. For instance, SAPs could play a role in developing advanced drug delivery systems, improving water management in urban areas, and even in space exploration to manage moisture in closed environments.

Sustainable Solutions

The focus on sustainability is driving research into eco-friendly SAPs. Developing biodegradable and non-toxic SAPs will be crucial for their long-term viability and acceptance in various industries.

Conclusion

Super absorbent polymer technology has revolutionized the way we manage moisture and absorbency across multiple industries. From enhancing the comfort of hygiene products to improving water retention in agriculture, the applications of SAPs are vast and varied.

As research continues to advance, we can expect even more innovative uses and improvements in SAP technology, making it an indispensable tool for addressing some of the world’s most pressing challenges.

By understanding the science behind SAPs and their potential, we can better appreciate the transformative impact of this remarkable technology.

Shop with Absorbents Online

Ready to experience the benefits of super absorbent polymers firsthand? Visit Absorbents Online to explore our extensive range of high-quality SAP products. Whether you’re looking for advanced hygiene solutions, agricultural enhancements, or industrial-grade absorbents, we have everything you need. Our products are designed to meet the highest standards of efficiency and reliability, ensuring optimal performance in any application. Don’t wait—shop with Absorbents Online today and discover the superior absorbency that sets us apart from the rest.

Best Practices for Using Industrial Absorbent Pillows in Manufacturing Facilities

July 5, 2024 by wizardmarketing

Industrial absorbent pillows are essential components in the management of spills and leaks within manufacturing facilities. They play a crucial role in maintaining a clean, safe, and compliant work environment. In this article, we will delve into the best practices for using these absorbent pillows effectively, ensuring that your facility minimizes the risk of accidents and environmental damage.

Understanding the importance of oil-absorbent materials and the specific advantages of industrial absorbent pillows over other forms of spill control can empower your manufacturing operation. Let’s explore how to implement these absorbent solutions strategically.

The Significance of Spill Control in Manufacturing

Spills and leaks are not just messy; they can be hazardous, leading to slips, falls, and other workplace accidents. Additionally, improper spill management can result in environmental pollution, which can have severe consequences for wildlife and ecosystems. Moreover, regulatory fines and cleanup costs can be substantial, making spill control an essential consideration for any manufacturing facility.

Industrial absorbent pillows, along with absorbent pads, form a critical line of defense against these issues. By quickly containing and absorbing liquids, these products help facilities maintain compliance with environmental regulations and workplace safety standards.

Best Practices for Using Industrial Absorbent Pillows in Manufacturing Facilities

Identifying the Right Absorbent for Your Facility

Before we dive into best practices, it’s important to understand the various types of absorbents available. Industrial absorbent pillows are specifically designed for larger spills and high-volume leaks. They have a high capacity for absorption and can handle a range of fluids, including oils, coolants, solvents, and water-based fluids.

On the other hand, absorbent pads are typically used for smaller spills or as a preventative measure under machinery prone to dripping. They are also useful for wiping down surfaces and cleaning equipment.

Selecting Industrial Absorbent Pillows

When choosing absorbent pillows for your facility, consider the following factors:

Oil-absorbent: Ensure the pillows can handle the volume of liquid typically encountered in your spills.
Compatibility: Check that the absorbent material is suitable for the types of liquids present in your facility.
Size and Shape: Choose pillows that fit the spaces where spills are likely to occur, such as under machines or in tight corners.
Disposal: Understand the proper disposal methods for used absorbents, which may vary based on the absorbed material.

Best Practices for Using Absorbent Pillows

Strategic Placement

Place absorbent pillows in areas where spills are most likely to occur, such as beneath leaky valves, near fluid transfer points, and under machinery. By anticipating where leaks and spills might happen, you can respond quickly and minimize their impact.

Routine Inspections

Regularly inspect absorbent pillows to ensure they are in good condition and have not reached their absorption capacity. Replace them promptly if they are saturated or damaged.

Immediate Response

In the event of a spill, act quickly to contain and absorb the liquid. Use absorbent pillows to prevent the spread of the spill and protect nearby drains and pathways.

Proper Disposal

Once absorbent pillows have been used, they must be disposed of according to local regulations. This often involves classifying the absorbed substance to determine the appropriate waste stream.

Training Employees

Ensure that all employees are trained on spill response procedures and the proper use of absorbent pillows. This includes knowing where absorbents are located, how to deploy them, and the steps for disposal.

Advantages of Using Industrial Absorbent Pillows

Industrial absorbent pillows offer several benefits over other spill control methods:

High Absorption Rate: They can quickly soak up large volumes of liquid, making them ideal for significant spills.
Versatility: Absorbent pillows can handle a wide range of fluids, providing flexibility in a manufacturing environment.
Ease of Use: Pillows are simple to deploy and can be easily placed in areas prone to leaks and spills.
Cost-Effectiveness: By absorbing more liquid and requiring less frequent replacement, these pillows can be more cost-effective than other options.

Combining Absorbent Pillows with Other Spill Control Products

For comprehensive spill management, it’s often wise to use a combination of absorbent products. While absorbent pillows are excellent for large spills, absorbent pads can be used for smaller leaks and routine maintenance. Additionally, absorbent rolls or booms may be necessary for containing and absorbing spills that spread across larger areas.

Layered Approach to Spill Control

Implementing a layered approach to spill control ensures that you have the right absorbent for any situation. Start with absorbent pillows for the bulk of the liquid, then use pads to clean up any residue. This strategy maximizes efficiency and effectiveness in managing spills.

Maintenance and Storage of Absorbent Pillows

To ensure that your absorbent pillows are ready for use when needed, proper maintenance and storage are crucial.

Storage Best Practices

Store absorbent pillows in a dry, accessible location. Keep them in their original packaging to protect them from dust and debris until they are needed. Make sure the storage area is clearly marked and known to all employees.

Inspection and Replacement

Regularly inspect your stock of absorbent pillows for any signs of damage or deterioration. Replace any pillows that are not in optimal condition to maintain preparedness for spills.

Training for Maintenance

Educate employees on the importance of maintaining and properly storing absorbent pillows. This includes understanding how to inspect them and when to replace them.

Environmental Considerations and Compliance

Using industrial absorbent pillows is not only a matter of workplace safety but also of environmental responsibility. Properly managing spills can prevent harmful substances from contaminating the environment.

Regulatory Compliance

Stay informed about local, state, and federal regulations regarding spill control and waste disposal. Using absorbent pillows can help your facility comply with these regulations and avoid potential fines.

Sustainability

Consider the environmental impact of the absorbent pillows you choose. Some products are made from recycled materials or are designed for reuse, reducing waste and supporting sustainability efforts.

Conclusion

Industrial absorbent pillows are indispensable tools for managing spills in manufacturing facilities. By following best practices for their use, placement, and maintenance, you can ensure a safer, cleaner, and more compliant workplace.

Remember, the key to effective spill control is preparedness. Keep your facility equipped with the right absorbents, train your staff on how to use them, and maintain a proactive approach to spill management. With these measures in place, you can minimize the risks associated with spills and focus on the smooth operation of your manufacturing processes.

Shop Absorbent Pillows at Absorbents Online

Ready to enhance your spill management strategy? Absorbents Online offers a wide selection of high-quality absorbent pillows to meet your industrial needs. Our products are designed to quickly and efficiently handle spills, ensuring your facility remains safe, clean, and compliant.

Visit our store today to browse our full range of absorbent pillows. Whether you’re dealing with oil, chemical, or general liquid spills, we have the right solution for you. Don’t wait until the next spill—prepare now and keep your operations running smoothly with absorbent pillows from Absorbents Online.

Don’t Cry Over Spilled Fluids — Recover Them!

November 5, 2023 by Travis Zdrazil

Unlock the Power of Wringers for Absorbents in Your Workplace

The Extractor Pro is a cost-effective and compact wringer for absorbents

Picture this: You just had a little accident in your workplace, and unexpectedly spilled a container of fluid. You’ve diligently followed safety procedures, and reached for your trusty sorbent mat, towel, or rag to deal with the mess. However, after cleaning the spill up, there’s a lingering feeling that you’ve lost a valuable resource that could have been put to better use. Is it truly impossible to recover the fluid you’ve just spilled?

No matter how careful you are, accidents are an inevitable part of any workplace. Spills are not only hazardous but also result in the wastage of precious resources. Fortunately, there’s a solution that can help you recover a significant portion of the spilled fluid and save your business money in the process. Enter wringers for absorbents – your secret weapon against wasteful spills.

The Business Benefits of Using Wringers for Absorbents

Did you know that wringers for absorbents can recover up to 90% of absorbed fluids from most sorbent mats, towels, or rags? That elevates wringers as one of the true unsung heroes of the workplace. When paired with reusable absorbent pads, a wringer can greatly reduce spill costs and chemical fluid waste for your facility.

Cost Savings: According to a 1993 project by the U.S. Environmental Protection Agency (EPA), using a wringer could save a company 51 to 75% a year—mainly by reducing sorbent pad disposal costs. Furthermore, the initial investment in a wringer can pay for itself in a remarkably short span; typically within 2.8 to 5 weeks!
Environmental Responsibility: By recovering and reusing absorbed fluids, you contribute to a greener and more sustainable workplace. This not only aligns with modern environmental standards but also enhances your company’s reputation as a responsible corporate citizen.

Introducing the Pro Model Wringer

Our heavy-duty wringer has 19-inch rollers capable of accommodating 18-inch absorbent pads without any need for folding. Thanks to its adjustable chemical resistant rollers, you can also use it to wring out up to four 3-inch absorbent socks, as well as absorbent booms. The all-steel frame is rust-proof, and you can mount this wringer to a closed-head 55-gallon drum for easy fluid collection. A built–in anti–spill/fluid indicator valve warns you when a five-gallon capacity remains in drum.

For added convenience, we offer an optional hands-free electric motor drive for this model. At AbsorbentsOnline, we understand that different workplaces have unique requirements, so we can provide the wringer with custom extractor widths and voltages to suit your specialized needs.

Squeeze Extra Performance Out of Your Absorbents: Order Your Wringer Today!

The next time you face a fluid spill in your facility, there’s no need to panic. Instead, reach for a wringer – a solution that benefits both the environment and your bottom line.

AbsorbentsOnline is here to assist you every step of the way. Don’t hesitate to contact us via email or give us a call toll-free at (800) 869-9633. With wringers for absorbents, you’ll be well-equipped to tackle spills efficiently, responsibly, and cost-effectively.

This is a revision to a blog post with an original publication date of December 17, 2014.

Managing Used Rags and Chemical Absorbent Products

September 21, 2023 by Travis Zdrazil

Workplace tips for safer handling of soiled shop rags and absorbents

Using a chemical absorbent pad for spill cleanup

Discover how to safely deal with soiled absorbents in your workplace

From rags and fabric wipes to granular, boom, pillow, or sock absorbents, there are dozens of different products designed for handling workplace clean-up tasks. But what happens to these products after they are used to absorb a chemical spill?

While it may not be the most glamorous aspect of your job, proper disposal and management of these items are critical for maintaining a safe and environmentally responsible workspace.

In this post, we’ll provide you with tips, best practices, and guidance on how to handle these materials in compliance with federal regulations.

Why Proper Management Matters

Before we get into the nitty-gritty details, let’s talk about why managing used oily rags and chemical absorbents is so important. Whether you work in a manufacturing facility, a laboratory, or any other setting where chemicals are used, you likely encounter these materials regularly. And their improper management can lead to serious consequences.

Safety: Used rags and chemical absorbents can be contaminated with hazardous substances. Failing to manage them properly can lead to accidents, fires, or chemical exposures that can harm employees and the environment.
Environmental Responsibility: Disposing of these materials incorrectly can have a negative impact on the environment. Many chemicals can leach into soil and water, causing pollution that harms ecosystems and human health.
Compliance with Regulations: Federal regulations, such as the Resource Conservation and Recovery Act (RCRA) in the United States, govern the disposal of hazardous waste, including used rags and chemical absorbents. Failing to comply with these regulations can result in fines and legal consequences.

Sending chemical-soaked rags and wipes to a “normal” laundry facility could result in the chemical flushing into the municipal sewer system. Likewise, simply tossing them in the trash could result in a fire due to the possibility of spontaneous combustion. As the City of Newton Massachusetts website explains:

“Oily rags that get folded or balled up and tossed on the floor have the danger of going through a process that starts with oxidation. As the oil is drying on the rag, it produces heat, and air gets trapped in the folds or balled up portions. Heat and oxygen are combined in addition to the rag, which is usually made of combustible cloth that can become a source of fuel. Heat, oxygen and fuel are all that is needed to create a fire, which is why oily rags that are not disposed of properly can create a fire that people are not prepared for.”

Reusable absorbent products, such as rags and certain types of wipes, can be effectively laundered. However, business owners should contact the laundry facility beforehand to determine whether or not they will accept them. Most industrial laundry facilities are fully trained to properly clean chemical-soaked rags and reusable wipes, allowing businesses to continue using them.

If the rag or wipe is contaminated with a “hazardous chemical other than oil,” the business owner should refer to the Environmental Protection Agency (EPA) for more information on how to properly dispose of it.

Now that we better understand the importance of proper management, let’s delve into some practical tips and best practices.

Best Practices for Managing Used Rags and Chemical Absorbent Products

1. Segregation and Labeling

One of the first steps in managing used rags and chemical absorbents is proper segregation and labeling. The EPA recommends businesses keep two separate stacks of used rags and absorbent products: one for non-hazardous chemicals, and another one for hazardous chemicals. Use clearly labeled containers or bins for each type of waste. This helps prevent cross-contamination and ensures that waste is properly categorized.

Example: In a manufacturing facility, designate color-coded bins for used rags and chemical absorbents. Use red or yellow bins for hazardous waste and green bins for non-hazardous waste. Ensure all employees are aware of the color-coding system.

2. Storage and Containment

Used rags and chemical absorbents should be stored in suitable containers that prevent leaks and spills. These containers should be kept in designated areas away from high-traffic zones.

Example: In an automotive repair shop, use sealable drums for storing used oil-soaked rags. Ensure these drums are stored in a secure, well-ventilated area to minimize fire hazards.

3. Training and Awareness

Proper training is key to ensuring that all employees understand the importance of managing these materials safely. Provide training on the identification of hazardous waste, proper handling techniques, and the use of personal protective equipment (PPE) like gloves or goggles.

Example: Conduct regular training sessions for laboratory staff on identifying and handling hazardous chemicals. Make sure they know the location of safety showers and eyewash stations in case of chemical exposure.

4. Regular Inspections

Frequent inspections are crucial to identify any issues with the storage and containment of used rags and chemical absorbents. Inspect containers for leaks, damage, or signs of deterioration.

Example: In a chemical manufacturing plant, designate a staff member to conduct weekly inspections of hazardous waste storage areas and report any problems promptly.

5. Hazardous Waste Pickup and Disposal

Once you have accumulated a sufficient quantity of hazardous waste, follow established procedures for disposal. In the United States, RCRA regulations dictate how hazardous waste must be managed, including requirements for labeling, manifesting, and using authorized disposal facilities.

Example: A pharmaceutical research laboratory contracts with a licensed hazardous waste disposal company to pick up and transport chemical waste to a licensed treatment and disposal facility.

6. Keep Records

Maintaining accurate records is essential for demonstrating compliance with regulations. Keep records of waste generation, transportation, and disposal. This documentation is crucial if you ever face an audit or inspection.

Example: Document the type and quantity of hazardous waste generated each month, along with disposal receipts and manifests, in a secure electronic or physical file.

7. Emergency Response Planning

In the event of a spill or accident involving hazardous waste, it’s essential to have a well-defined emergency response plan in place. Ensure that all employees are trained in these procedures.

Example: A chemical manufacturing facility conducts regular drills to practice spill response and evacuation procedures. Employees are familiar with the location of spill response kits and know how to use them.

Conclusion

Managing used rags and chemical absorbent products in the workplace may not be the most exciting task, but it’s undeniably crucial for maintaining a safe and compliant workplace. By following federal regulations, adopting best practices, and implementing workplace-specific examples, you contribute to a safer environment for both your colleagues and the surrounding community.

We understand that navigating the intricacies of hazardous waste management can be a daunting task. That’s why we’re here to help! At AbsorbentsOnline, we offer comprehensive solutions to make your workplace cleaner, safer, and more efficient.

Our team of experts specializes in providing advice, products, and services tailored to your specific needs. Whether you require high-quality absorbent materials, spill kits, or guidance on regulatory compliance, we’ve got you covered. Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of July 14, 2014.

Industries Which Produce The Most Toxic Waste

June 28, 2023 by Travis Zdrazil

Colorful chemistry bottles Ever wonder which industries produce the most toxic waste? In this post, we’re going to reveal the top producers of hazardous and toxic waste. While some industries on this list are pretty obvious, others might be more surprising.

We’ll also take a look at the impacts of harmful waste products, along with applicable regulations businesses must abide by. But first, let’s start with some useful definitions.

What’s the Difference between Hazardous and Toxic Waste?

In short, all toxic waste is hazardous whereas hazardous waste can be, but isn’t necessarily, toxic. Therefore, toxic waste is a higher level of potentially harmful material in comparison to hazardous waste. Obviously, neither is favorable; proper management and disposal of all types of harmful waste are crucial to protect human health and the environment.

A few examples of known toxic chemicals and materials are asbestos, formaldehyde, lead, mercury, and some pesticides. Whereas hazardous waste products include things like motor oil and automobile batteries, along with some types of paint, solvents, and cleaners.

What is Toxic Waste?

Toxic waste refers to any hazardous waste material that poses serious risks to human health, wildlife, and the environment due to its chemical or physical properties.

Britannica defines waste as toxic if it is “poisonous, radioactive, explosive, carcinogenic (causing cancer), mutagenic (causing damage to chromosomes), teratogenic (causing birth defects), or bioaccumulative (that is, increasing in concentration at the higher ends of food chains). Waste containing dangerous pathogens, such as used syringes, is sometimes considered to be toxic waste. Poisoning occurs when toxic waste is ingested, inhaled, or absorbed by the skin.”

What is Hazardous Waste?

According to the Environmental Protection Agency (EPA), hazardous waste is classified based on specific characteristics and listed waste types. Its four characteristics of hazardous waste include:

Ignitability – refers to waste that is easily flammable and can ignite at relatively low temperatures.
Corrosivity – applies to waste substances that are highly acidic or alkaline, capable of causing damage to containers, equipment, and the environment.
Reactivity – indicates waste materials that are unstable, potentially explosive, or capable of generating toxic gases when exposed to water, air, or other substances.
Toxicity – refers to waste containing substances that can cause adverse health effects in humans or ecological harm.

The EPA also maintains a list of specific waste types that are considered hazardous. These listings include specific chemicals and compounds, as well as common industrial processes and byproducts that are known to pose significant risks.

Top Industry Producers of Toxic Waste

Mining and extraction industry

The mining and extraction industry is notorious for its destructive impact on the environment. The extraction of minerals and precious metals involves the use of toxic chemicals—such as cyanide and mercury—which can contaminate soil, water, and damage ecosystems.

Implementing environmentally conscious mining practices, promoting recycling and reclamation, and adopting cleaner extraction technologies can help minimize the production of toxic waste.

Petroleum and chemical industry

The petroleum and chemical industry plays a significant role in our daily lives, providing us with essential products such as fuel, plastics, and household chemicals. However, the production processes involved in these industries often lead to the generation of toxic waste. Oil spills, emissions, and the release of hazardous chemicals during refining and petrochemical production pose severe environmental and health risks. Chemical manufacturing plants release harmful substances into the air, water, and soil, causing severe environmental damage.

Adopting cleaner technologies, investing in renewable energy sources, and promoting stricter regulations can help minimize the environmental impact associated with these industries.

Manufacturing and industrial sector

The manufacturing and industrial sector encompasses a wide range of industries, including automotive, textiles, and food processing. While these industries have revolutionized the way we live, they also generate substantial amounts of toxic waste. The production of goods often involves the use of hazardous materials, which, if not handled properly, can harm both the environment and human health. Additionally, the improper disposal of waste products and by-products contributes to the overall toxicity levels in our surroundings.

It is crucial for manufacturers to adopt sustainable practices, such as waste reduction and recycling, to minimize the impact on the environment.

Pharmaceutical and healthcare sector

The pharmaceutical and healthcare sector plays an essential role in improving human health and well-being. However, the production and consumption of pharmaceuticals also contribute to the generation of toxic waste. Pharmaceutical manufacturing processes often involve the use of hazardous chemicals, which can contaminate water sources and harm aquatic life. Additionally, the improper disposal of unused medications can lead to the contamination of soil and water supplies.

Improving manufacturing practices, implementing effective wastewater treatment systems, and encouraging the development of eco-friendly pharmaceuticals can contribute to reducing the ecological footprint of this industry.

Electronics and technology industry

The electronics and technology industry is one of the fastest-growing sectors in the world. While innovations in technology have revolutionized our lives, they have also resulted in a significant increase in electronic waste, or e-waste. E-waste contains various hazardous materials, including lead, mercury, and cadmium, which can leach into the environment if not handled properly. The improper disposal and recycling of electronic devices contribute to the pollution of landfills and the release of toxic substances into the air and water.

The adoption of responsible e-waste management practices, such as proper recycling and refurbishment, is crucial to mitigate the environmental impact of this industry.

Seven Common Business Producers of Hazardous Waste

Many industries have the potential to produce harmful waste, contributing to environmental pollution and endangering human health. Below, our list includes a snapshot of seven businesses that commonly produce hazardous waste. Be they large or small operations, the EPA helpfully offers guidance for waste handling by different industry sectors.

#7: Auto Repair Shops

You might be surprised to learn that automotive repair shops produce enough hazardous waste to win them a spot at number seven on our list. Shops such as these are constantly removing old oil, paint, engine lubricants, and other chemicals from used cars. This waste begins to add up over time, especially for busy automotive repair shops.

#6: Furniture Manufacturers

Another rather surprising producer of harmful waste is the furniture manufacturing industry. Contrary to what some people may believe, most furniture isn’t 100% natural wood. Companies will treat the wood with various chemicals to improve its life while giving it water-resistant characteristics. Furniture manufacturers end up with an excess of spent solvents, paint wastes, and ignitable wastes. Meanwhile, the furniture itself often ends up in a landfill at the end of its useful lifespan.

#5: Cleaning

Nearly all cleaning companies produce a fair amount of harmful waste by-products. From carpet or dry-cleaning businesses to residential home cleaning operators, companies such as these tend to use acid-based chemicals to remove stubborn stains and dirt.

#4: Printing and Photo Processing

All of the ink and photography equipment used by printing companies creates toxic waste. Due to the high toxicity of printing inks, companies must dispose of them as a ‘hazardous substance’ rather than tossing them into the dumpster. Thankfully, some printing companies have taken a step in a different direction by opting for environmentally friendly ink, but most still use toxic chemicals in their day-to-day business activities.

#3: Metal

Coming in at number three on our list is the metalworking industry. While the exact waste varies depending on the type of metal, it’s not uncommon to find acid-based chemicals, water-based sludge containing heavy metals, paint, and even cyanide waste.

#2: Leather and Textiles

The leather and textile industry is yet another major producer of hazardous waste. Companies frequently use harsh tannins liquids and chemical-based dyes to treat their products. And while these chemicals are effective at drying out leather, they are also toxic to humans.

#1: Chemical Manufacturing

This should come as no surprise, but chemistry tops the list as the single largest producer of toxic waste. They produce strong acids, strong bases, flammables, combustibles, and pretty much every other type of toxic chemical you can think of. After all, their profession is to physically produce these chemicals for other businesses and organizations to use.

Costs, Effects, and Implications of Toxic Waste

1. Environmental Impact: Toxic waste can have severe consequences for ecosystems, contaminating soil, water bodies, and air. It poses risks to plant and animal life, disrupts natural habitats, and can lead to long-term ecological imbalances. Contaminated water sources, for example, may affect drinking water supplies, agricultural irrigation, and aquatic ecosystems, endangering both human health and biodiversity.

2. Human Health Risks: Toxic waste exposure can have detrimental effects on human health. Harmful chemicals can enter the food chain, leading to bioaccumulation and biomagnification, where toxins become more concentrated as they move up the food web. Chronic exposure to toxic waste can cause various health issues, including respiratory problems, organ damage, neurological disorders, and even cancer. Vulnerable populations, such as workers in affected industries or communities located near hazardous waste sites, are particularly at risk.

3. Economic Burdens: Dealing with toxic waste imposes significant economic burdens. Cleanup and remediation efforts for contaminated sites can be extremely costly, requiring extensive resources, specialized technologies, and long-term monitoring. Additionally, the healthcare expenses associated with treating illnesses caused by exposure to toxic waste can strain healthcare systems and impact communities’ well-being. Industries may also face legal liabilities, fines, and reputational damage for improper handling and disposal of toxic waste.

Toxic and Hazardous Waste Regulations

The EPA notes over 34.9 million tons of hazardous waste was generated in 2019 alone. Hence, it has stringent regulations and guidelines to ensure the safe handling, transportation, treatment, and disposal of hazardous waste.

Some of the key U.S. laws relating to waste include the Clean Air Act, the Clean Water Act (CWA), the Resource Conservation and Recovery Act (RCRA), the Toxic Substances Control Act, and the Comprehensive Environmental Response, Compensation, and Liability Act.

Final Thoughts

As we outline above, a variety of industrial, chemical, and biological processes can produce toxic waste. Likewise, hazardous waste is a common byproduct of numerous different business types. The presence of toxic waste has significant costs, effects, and implications that extend beyond immediate environmental concerns. Therefore, all businesses must consult local regulations and relevant environmental agencies to ensure compliance with waste management requirements.

No matter your industry, AbsorbentsOnline offers a wide range of products to aid regulatory compliance and safety. Browse supplies specific to market type; from agriculture and construction to manufacturing and military. Contact us today!

This is a revision to a blog post with an original publication date of October 23, 2013

What Is Oil Absorbent Made Of?

May 10, 2022 by Travis Zdrazil

Oil absorbents are materials that are designed to quickly soak up oils and other hydrocarbon liquids. This makes them ideal for use in a variety of settings, from the workshop to the kitchen.

There are many different forms of oil absorbent available, each with its own set of benefits. But what exactly is oil absorbent made of? And what are the different types of absorbents for oil clean up?

Oil absorbent socks and pads made of polypropylene

Read on to learn more as we explore the common types of absorbent materials—including natural organic and synthetic options—and how they are used for cleaning up oil spills.

What Are Oil Absorbents?

Oil absorbents are commonly used in industrial applications such as spill cleanup or removing oil from water. Which is why they are also a staple component of spill kits.

These spill absorbents can come in many different forms and application methods, but are typically white in color. Some examples are oil absorbent mats, socks, booms, and pillows.

Often, sorbents for oil spills have special oleophilic and hydrophobic properties. Meaning they attract oil and repel water. While less specialized absorbent materials include cloth rags, shop towels, and granular products similar to cat litter.

Regardless of type, oil absorbent products are used to soak up hydrocarbons like gasoline. Hence why they are essential to sites that store and handle oily fluids, like automotive shops and boat yards or marinas.

You can more easily deal with an oil spill by using oil absorbent. Which is important because potential safety hazards are present when leaks, drips, spray, or spills occur. Not to mention, Operational Safety and Health Administration (OSHA) standards require workplaces to be clean and free from hazardous material spills.

What Are Oil Absorbents Made From?

As already mentioned, oil absorbents come in different shapes and sizes. And they are made from a variety of sorbent materials. For instance, organic compositions—think peat moss and clay—as well as synthetics like polypropylene.

Some common types of absorbent materials include:

Polypropylene (PP) – This is a synthetic polymer that has good oil absorption properties.
Natural fibers – These are made with things like wood pulp, cotton, or flax fiber.
Synthetic fibers – Which includes man-made materials like acrylic, nylon, or polyester.

Each type has its unique absorbency properties and uses. We’ll discuss a few of the different types next.

What Are Oil Absorbent Pads Made Of?

Oil absorbent pads, mats, and rolls are often made of varying thicknesses of polypropylene. These products are technically textiles but repel water. The pads can be woven together from single or multi-layers of polypropylene fibers.

Cross section of multi and single layer polypropylene oil absorbing pads — *Oil absorbent mats can be made of one or more layers of polypropylene material*

Mats can be purchased in rolls or cut into individual pieces depending on the size of the spill you are dealing with. Unlike paper towels, they do not dissolve and have strong tear and abrasion resistance.

Widely used in spill response, absorbent mats and pads are usually placed over the top of oily liquids. Oil absorbing pads are very easy to use and do not leave dust behind, unlike granular absorbents.

Whether you’re dealing with a small spill or a major cleanup, oil absorbent pads can help to keep the mess under control.

What Are Granular Sorbents Made With?

Loose granular absorbent comes in several types but usually look like coarse sand. The granules are often made from recycled or natural, biodegradable compounds.

Unlike common cat litter, granular absorbents do not contain crystalline silica; a substance which is known to cause lung disease.

You can choose different packaging and dispensing methods, from small shaker containers to large sacks.

When you sprinkle the granules on an oil spill, it absorbs the oil and allows it to be swept up. However, this is can sometimes be a less effective and messy way to clean up spills.

Corn Cob

Corncob makes a great eco-friendly option for absorbing oil spills. As you might have guessed, this sorbent is made from ground-up corn cobs. It is also quite inexpensive, and comes packaged in large bags.

The granules are able to hold up to four times its weight in a variety of liquids, including oil. It is biodegradable and also safe to incinerate.

Peat Moss

Another all-natural and environmentally absorbent is peat moss. This plant-based material is biodegradable, incinerable, and comes packaged in bales.

Because it will not absorb water, it is ideal for cleaning up oil spills on water or land.

Gran-Sorb

This cellulose product is 100% biodegradable and is made from paper mill waste. It is versatile and works well on oils, lubricants, gasoline, and more.

Sold in large bags, Gran-Sorb is a popular option to pour over and soak up automobile fluids.

Super Sorbent

With a formula certified free of hazardous materials, Super Sorbent is lightweight and non-toxic. In addition to oil, it is suitable for other types of chemical spills such as coolants, and solvents.

A shaker container quickly dispenses this granulated universal absorbent. Making it ideal for routine maintenance tasks, and small leaks.

What Are Absorbent Pillows, Socks, and Booms For Oil Spills Made From?

Like oil absorbent pads, booms, socks and pillows are largely made with polypropylene fillers. All of these absorbent products have a synthetic fabric or mesh outer casing for additional strength.

Sorbent socks are also available that contain eco-friendly corn cob filler. We described this unique natural material above, in the loose granular absorbents section. Because corn cob socks absorb all kinds of liquid spills, they are not a good choice for using in or around water.

On the other hand, poly-blend oil absorbent socks and booms are perfect for tackling hydrocarbon spills in marine locations. They come in different size diameters and lengths and are flexible. Meaning you can easily shape socks around motors to deal with potential equipment fuel leaks.

Final Thoughts

There are many options for absorbents when it comes to spill response and clean up. Oil absorbents are often made of man-made polymers as well as natural fiber sorbent materials.

Some oil sorbents are better suited for certain situations than others. Be sure to research each option thoroughly before making a purchase. Take into consideration what kind of spill you might encounter, how much time you have to deal with it, and if there will be any residual cleanup required after the spill is removed.

We hope that this article has given you an insight into what oil absorbents for spill cleanup are and what they are made of!

Do You Have These 7 Absorbents in Your Warehouse?

May 23, 2021 by Travis Zdrazil

Check out Seven Essential Absorbents to Help Keep Your Workplace Safe, Clean, and Dry

Worker cleaning empty storehouse floor Stocking your warehouse with absorbents can be a daunting task if you’re not sure where to start.

But, having the right kinds of absorbents on hand is important to ensure clean and safe operations. And aids Occupational Safety and Health Administration (OSHA) regulation compliance.

So, here’s your guide to choosing which absorbents fit your facility’s needs!

1. Pad and Roll Absorbents

Absorbent pads and rolls are all-purpose cleanup tools designed to absorb liquids quickly. Pads are convenient, pre-cut sheets of absorbent that fit specific places or functions. Absorbent rolls allow for more flexibility so you can use precisely the amount you need.

These come in six main types, and the type that works best for you depends entirely on the types of materials in your facility. Here is a basic rundown of each type and its ideal purpose:

Universal Maintenance

A general-purpose type of absorbent, gray universal pads are great for day-to-day maintenance. These pads can absorb a wide variety of fluids, from water-based fluids to oils and more. After being wrung out, you can even reuse them. The grey color also disguises dirt, extending the absorbents’ lives.

Oil Cleanup

These white oil absorbing pads and rolls repel and float on water. They only absorb hydrocarbons such as oil, gasoline, and lubricating oils. Because they’re perforated, you can use only what you need. And you can can also wring out and re-use them again.

Economy Oil

Similar to the oil absorbents, economy pads and rolls float and repel water, only absorbing hydrocarbons. These cost-effective oil absorbent pads have only one layer, so they’re able to cover larger surface areas for low prices.

Hazmat

Yellow-color absorbents are for chemical spill cleanup, and soaking up hazardous or unknown liquids. They absorb all liquids, including water as well as aggressive fluids like acids.

Poly-backed

These gray absorbents have an impenetrable poly backing, protecting the floor or users’ hands from liquids. These absorbents are all-purpose and will absorb all liquids, including water.

Anti-Static

These water-repelling absorbents for use in cold or dry applications. Their anti-static absorbent properties reduce risk of sparking. Which makes them safer to use around combustible or flammable equipment and chemicals. They absorb oils and hydrocarbons, and come in a unique blue bag for quick identification and use.

2. Absorbent Socks

Absorbent socks are ideal to surround spills and prevent them from spreading further. They are fast and easy to use, so you can catch spills before they get worse. With an absorbent hand wringer you can also recover and re-use liquid spills as well as the socks themselves!

Use an appropriate color spill sock to absorb specific types of liquid

Universal/General Purpose Socks

You can wring out and re-use these super absorbent grey polypropylene socks. They’re ideal for everyday maintenance, come in two sizes. Because they can absorb water-based fluids, oil, coolants, and more they’re great for multi-purpose uses.

Oil-Absorbing Socks

Available in two sizes, these white socks absorb oil and hydrocarbons. They repel and float on water, making for an easy cleanup process.

Hazmat Socks

These yellow-color socks come in two sizes and are for use on hazardous or unknown spills. They absorb all liquids, from water and water-based fluids to aggressive fluids.

Corn Cob Universal Socks

Universal absorbent grey socks contain ground corn cob filler. Meaning they’re renewable, so an ideal way to make your business greener.

3. Pillow Absorbents

When you need a quick absorbent tool with higher capacity than pads or rolls, absorbent pillows are the perfect solution. These are great for persistent leaks or for catching running liquid.

Universal Pillows

All-purpose absorbent pillows are grey in color and suitable for all kinds of spills. They come in two sizes, and are ideal for general, day-to-day maintenance. You can wring out and re-use them, too.

Oil Pillows

White-colored, oil-only pillows are perfect for absorbing hydrocarbons. They come in two sizes and you can use them on land and water, because they repel and float on water.

Hazmat Pillows

When you have a hazardous or unknown spill, these yellow absorbent pillows are just the thing. They can absorb all liquids, including water, and are available in two sizes.

4. Industrial Wipes

For quick responses to spills and accidents, it’s important to not only prepare with large, high-capacity absorbents. But also small, easy-to-access rags and towels. Including absorbents that are suitable for use on workers’ faces and hands. And that’s when industrial wipes and rags are great choices.

Shop Towels

Extremely versatile shop towels are soft enough for use on the hands and face but don’t fall apart when wet. They come in blue, white and red colors, with a variety of absorbency levels. So you can choose between all-purpose, high-absorbency, and everything in between. Towels are great for painting, staining, wallpapering, cleaning, and mopping up spills.

Shop Rags

Fabric shop rags come in easy-to-use dispensers and feature 100% reclaimed materials. Which makes them a green option for your business. They’re great for use on paint, grease, oil, and solvents, and hundreds of other practical uses.

Industrial Wet Wipes, Soaps, and Degreasers

Whether you need to clean your hands or your equipment, we have the perfect cleaner for the task. Our citrus-scent degreaser wipes are harsh on industrial grime cutting through paint, ink, oil, grease, tar, and more. They’re up for the task of commercial degreasing without being full of harsh solvents.

5. Absorbent Safety Mats

Floor safety mats are an excellent way to keep your floors clean and dry. They’re so durable you can use them underneath vehicles and machinery. Or, on walkways to catch drips and leaks. Importantly protecting your employees from slip-and-fall accidents.

Abzorb Mats

Abzorb floor mats are the toughest of the bunch, featuring a non-penetrable backing. They’re non-skid and you can cut them to any desirable length. As well, you can use them either indoors or outdoors. Their dark charcoal grey color masks the appearance of dirt and stains.

Forklift Mats

These Abzorb Mats are cut at six feet by eight feet specifically to fit forklifts. They’re perfect to protect your floors from oil and battery leaks. Not to mention provide a non-slip surface for employees getting in or out of forklifts.

Rag Rug Industrial Floor Mats

Featuring recycled polypropylene and acrylic fibers, Rag Rag industrial floor mats will stand up to traffic. Because they can absorb all kind of fluids, they’re perfect for use on walkways around your warehouse.

Railroad Containment Track Mats

Protect railroad beds from chemical or hydrocarbon leaks with these absorbent track mats. They have poly-backing to resist chemicals, as well as an UV-resistant material cover. These mats come in two different-size rolls, to fit the inside and outside of rails.

Survivor Camouflage Absorbent Mats

The pattern on these camo absorbent mats hides drips and leaks for extended use. The bottom layer features a densely woven, fine fiber. Which provides grip and supports safer walking. The top layer of fabric wicks away liquid trapped in the center core, making these mats ideal for use around machinery or on walkways.

6. Drip Pans

Drip pans are perfect in applications with higher volume leakages than absorbent pads or pillows can handle. Pans will safely contain liquid until ready for disposal.

Universal DPU-16 absorbent pans have a cover that keeps absorbed liquid safely inside. For easy maintenance, replace the entire tray after it is full.

Industrial Pillow Pans are reusable, so you replace the absorbent pillows as necessary. Use them with universal absorbent pillows or hydrocarbon-only pillows that repel water.

7. Booms

Booms help contain or route large spills to prevent or control them from spreading further. They are suitable for applications on both land and water.

Oil Absorbent booms

These white marine booms soak up hydrocarbons and repel water (as well as water-based fluids). Meaning they float on water — even when saturated with oil. You can easily link them together with carbon steel connector hardware to create the ideal size.

Chemical Hazmat

Use chemical absorbing booms on land to soak up hazmat fluids, from water-base. to oil and acetone. They connect together to create a perimeter around larger spill areas.

Non-Absorbent Booms

In situations where you need to route or contain — but not absorb — spills on water, use a non-absorbent boom. Choose from five different models to match the specific water conditions. For example, rough coastal and marine environments, or calm waters like swamps.

No matter what kind of facility you have, there are solutions for every spill and every site! This guide aims to help you determine which absorbents best suit your needs — but if you still aren’t sure, you can always get in touch with us. For questions, contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of May 24, 2016

Hand Wringers: Save Money, Materials, and the Environment

April 27, 2021 by Travis Zdrazil

Why an Absorbent Wringer Makes an Excellent Investment for Your Facility

An absorbent wringer lets you re-use your spill containment and clean up supplies, like socks

How do you get more out of your absorbents? And how do you create efficiencies for your bottom line, including reducing waste? If these questions sound familiar to your business, this week’s post is for you!

Too often, companies lose materials because of an inability to recover valuable resources after absorption. For example, following an accidental oil spill. Or, during day-to-day overflow leakage while handling coolants and hazmat liquid chemicals.

Which prevents those companies from meeting environmental standards. By forcing them to waste fluids when they could be recycling them.

Likewise, the expense of using universal absorbent socks, pillows or pads only once before disposal quickly adds up. As do the monthly bills of paying for trash removal services.

However, using a hand wringer for sorbents can easily solve these problems. Not only will absorbent materials last longer, but you can also keep and reuse the liquids you recover.

What are the benefits of using a wringer for absorbents?

Here are just a few of the great reasons to consider investing in an absorbent wringer today:

It pays itself off quickly

On average, the Environmental Protection Agency (EPA) reports that a hand wringer pays for itself in just three to five short weeks.

Those cost savings quickly add up through spending less on supplies along with reducing your waste disposal costs. Enjoy buying your absorbents by the box instead of high-volume pallets!

Help your business go green!

A hand wringer allows you to recycle fluids, improving your environmental compliance. This efficient chemical recovery and collection system aids waste stream separation.

Not only that, you’ll meet waste minimization goals by sending fewer materials to landfills. Which can also help minimize risks of them potentially leeching toxic hazmat chemicals.

Save money on annual operation spend

By employing a hand wringer at your facility, the EPA reports that you can achieve annual savings of 51-75%. That is to say, you’ll spend less on purchasing brand-new absorbent pads, socks, and pillows.

Not to mention reducing outlays on chemicals you use at your facility. That’s because you can easily recover fluids so they last longer and you don’t need to buy them as often. As well, you’ll be reducing your monthly bill for waste disposal management services.

Which absorbents can you wring and re-use?

Squeeze and re-use the contents you commonly find in workplace spill kits

Absorbent socks, mats, pads, and pillows are just a few spill-cleanup supplies you can wring out and reuse. This means you’ll be able to extend the service life of the most common contents found in spill kits.

In addition, you can also speed up the drying process for wet industrial floor or ground protection mats. As well as your fabric shop rags and wipes.

Once you finish a spill cleanup, be it from an IBC or drum leak, pass your wet sorbents through the extractor. You’ll easily recover and recycle the otherwise oil spill wastage fluids!

Note that any liquid materials you wish to recover must be non-flammable. Which typically excludes many solvents, paints, or combustible fuels.

Hand wringer model features

If you’re ready to pick up a hand wringer, AbsorbentsOnline is here to provide them. Choose the optional hands-free electric motor drive, or, the base Pro model by itself. Featuring heavy steel construction and parts, these units are made in the USA.

The Pro Model’s wide rollers easily squeeze liquids from thicker materials up to 8″

This Pro Model wringer incorporates several features to minimize waste. Its 19-inch rollers accept 18-inch pads with no folding, or as many as four 3-inch socks at one time. Spring-loaded rollers provide pressure in both directions making it easier to start thick items like socks and pillows.

It can also accept 5-inch, 6-inch, and some 8-inch absorbent booms. The Pro model’s optional electric motor drive provides hands-free wringing—say goodbye to hand-cranking!

How to use a hand wringer for absorbents

The pad wringer easily attaches to a standard 55-gallon collection drum. Depending on the materials you plan to recover, you can use either a stainless steel or polyurethane closed-head drum.

Much like tension mop-heads, an absorbent wringer uses compression to extract and recover liquids. A manual hand crank pushes sorbents through the wringer unit. As materials pass through the heavy-duty rollers, they squeeze out and recover excess fluids in your collection drum.

By engaging the tension dial you can adjust the roller widths between 12 and 19 inches. This means the unit will easily accommodate larger absorbent pillows or booms.

However, you may need to wring out thicker items like absorbent booms several times. Allow super absorbent socks or mats to hang and air dry before re-use. This is particularly relevant for sorbents you use with water-based fluids. Like absorbent floor mats in wet kitchen environments.

Tip: try feeding both ends of an absorbent sock through the unit’s rollers at the same time. This helps prevent socks from bursting during the wringing process.

Your spill containment and clean-up supply experts

No matter what you need from a hand wringer, AbsorbentsOnline can help. By recycling and reusing your absorbents you’ll save money and the earth!

We also offer a wide range of complimentary spill containment supplies. From overpack drum spill kits, to berms or pallets. Along with competitive pricing on facility maintenance products. Including dispensers, drain covers, and roll racks.

Want to learn more about spill control and waste minimization for your business at affordable pricing? Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of November 24, 2015

SmartAsh Incinerators Help Burn Costs

April 23, 2021 by Travis Zdrazil

How a Portable Incinerator Can Cut Your Business Spending on Waste Material Disposal

The SmartAsh converts a standard 55-gallon drum into a cyclonic barrel burner

Chances are you’re always looking for new ways to save money on operating costs and to increase your bottom line. Like finding out where to get the most affordable materials. Or, identifying areas where your facility has excess or wastage.

But, there still might be one more place where you’re losing money. And that’s paying an outside company to dispose of your used absorbent materials and other waste.

What if you could do that internally? With a system that meets EPA requirements for burning non-hazardous refuse?

Enter this industry-changing product: the SmartAsh portable incinerator. Now, you can burn your waste management costs — literally!

What is an incinerator?

An incinerator uses intense heat to reduce burnable waste into ash

An incinerator is a furnace unit that burns waste materials at high temperatures, reducing it to ash. The SmartAsh cyclonic barrel burner unit does exactly that. By converting any steel 55-gallon drum into a highly efficient and portable incinerator.

This means you can deploy this mobile waste incinerator just about anywhere. Including temporary work locations such as construction sites. It’s also ideal for use in remote communities, like mining or expedition bases.

How do you use the SmartAsh incinerator?

The SmartAsh creates a whirlwind of fire inside a steel drum to efficiently burn waste

Not only will SmartAsh save you money, it’s also easy to use with a standard 55-gallon drum. You power the system using either a 120 or 240 volts electricity supply.

Simply load an open-head steel drum three-fourths of the way full with non-hazardous waste. Then, set it alight, close the incinerator lid, and turn up the blower.

The unit creates a whirlwind of fire and intense heat inside the drum. And typically burns at a temperature range between 1,000 and 1,400 Fahrenheit. As a result of this heat and fire combustion process, the waste within the drum reduces to 3% ash. All without smoke or odor!

On average, the unit incinerates 50 lbs of waste per hour. Although, burn time depends on the absorbent type(s) as well as the volume you load into the drum.

What can I burn in an incinerator?

You can use a portable incinerator to dispose of any non-hazardous material. Which covers a wide variety of common industrial and medical waste products. Everything from oily rags and fiberglass filters to wipes, gloves, and masks. Bonus: It even eliminates the second-person-contamination liability problem.

A portable incinerator can burn a wide range of waste, such as oily rags and absorbents

An incinerator is also ideal for eliminating your soiled absorbents. It is suitable for sorbents made of cellulose, peat moss, polypropylene, and corn cob. As well as for burning organic materials like wood shipping pallets and paper waste.

Using the OilAway attachment, it’s even possible to incinerate some type 1 and 2 hydrocarbons. For instance, waste oil, lubricating greases, and diesel fuels.

But, what about items you can’t burn in an incinerator? It is not suitable for the disposal of non-combustible items, including aerosol cans, glass, and dirt. Do not incinerate refuse containing oils with a flash point lower than 100 degrees Fahrenheit. This includes flammable class 1 liquid such as alcohol and gasoline. Also, volatile emissions from burning plastic are not acceptable to most permitting requirements.

SmartAsh design features

Quality materials and design create this truly mobile and convenient incinerator

This incinerator features a heavy-duty, machine-spun, 304-stainless-steel lid and assembly. With quality American Welding Standard (AWS) welding holding the components together.

An elevated stand protects the floor from the heat the unit creates. The internal manual shutter valve allows fine-tuned adjustment of airflow. All of which offer you complete control over the incineration process. The motor covers are simple to remove for easy maintenance and quick air filter access.

The SmartAsh boasts a 330-stainless-steel spark screen, galvanized plenum, and toolbox. It also has a cast iron stir port cover, and a stainless-steel, air-feed hose with quick couplers. Four fast-locking barrel clamps provide a sturdy grip. While the booted toggle switch is weatherproof. The wheels feature brass bearings for smooth mobility.

Need a no-voltage or low-voltage shutdown? The automatic kill switch makes it easy. The electric cord is rear-mounted and shielded, as are the handle and wheels.

Optional incinerator accessories

The OilAway attachment disposes of wet waste like food and hydrocarbons

Two optional accessories are available to enhance the SmartAsh incinerator’s capabilities.

The OilAway attachment pump eliminates waste oil at rates up to 6 gallons per hour. This fuel injection system is for wet loads with a moisture content above 15%. For instance, used motor, jet, or diesel fuels and moist food waste.

SmartHeat works in conjunction with the SmartAsh to save you money on heating and waste disposal costs. It captures and redirects the incinerator’s heat emissions into your building. SmartHeat has a powerful 100 cfm blower that exchanges cool air with warm to heat your facility. All while meeting the EPA’s CFR management standards.

SmartHeat furnace system for SmartAsh incinerator

Team your incinerator with the SmartHeat for your facility’s furnace heating system

What are the benefits of a portable incinerator?

Most importantly, an incinerator helps save you money after a spill. Or, with waste from cleaning up everyday drips and mess. So you can stop paying someone else to dispose of your used absorbents and paper waste. That is to say, you’ll cut your waste disposal costs in the long term. Because you’re enabling your facility to incinerate its own used absorbents and trash.

mobile waste incinerator at a remote location

In remote locations, incinerators offer budget and environmentally-friendly advantages

Incinerators also offer an alternative waste management disposal solution to landfill. Which avoids some of the undesirable consequences of landfill waste. For instance, hazardous refuse leeching toxic chemicals into the ground. And preventing the production of methane gas.

Additionally, this incinerator burns efficiently and cleanly. So it is virtually smoke—and pollution—free. Because this unit is portable, it is even suitable for remote locations without refuse services. SmartAsh applications include everywhere from boats at sea, to lighthouses, to polar camps.

Furthermore, this portable, self-contained incinerator has approval from the Environmental Protection Agency (EPA). In other words, it meets EPA requirements for air pollution from burnable waste emissions.

We help keep your business costs down

If you’re looking to save some money on operation expenses, consider taking care of your waste disposal internally. By investing in a SmartAsh incineration unit!

Be sure to also check out another environmentally and budget-friendly product. A hand wringer for absorbent materials is ideal for re-using and saving on spill containment and clean-up supplies.

Are you interested in more ways to burn costs at your facilities? To find out how contact Angie Meza at angie@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of October 22, 2015

Stop Clutter and Spills With These Handy Accessories

March 25, 2021 by Travis Zdrazil

How a Utility Tray Can Keep Mess and Spills Off Warehouse or Factory Floors

A 3-tray containment system for storage racks

Slide utility trays under factory floor pallet shelving to catch potential leaks

Sometimes the simplest workshop tools are also the most useful. Take, for instance, the basic plastic tray. Its size and shape — wide, portable, and just a few inches high — make it an exceptionally versatile piece of equipment in many work environments.

Additionally, these cost-effective products are easy to clean and reuse over and over again. But perhaps best of all, trays are extremely simple to use!

In this post, we’ll explore the types and workplace uses of these multi-purpose trays. And possibly introduce you to some new ideas for keeping your business tidy, clean, and safe.

Utility tray uses

Utility trays organize pails, fuel cans, and more, preventing mess or small spills

Industrial trays are useful for both small spill containment and storage. In fact, as a secondary containment solution, they can stop oil and other chemical spills. Which otherwise have the potential to pollute land, stormwater systems, and waterways.

For instance, a spill tray can become a mini berm. Use them to collect fluids from leaky machine parts or dispensers. In this application, they serve as an affordable and easy-clean drip pan substitute.

Trays also provide a handy way to store items. They’ll organize vehicle batteries, parts, chemical containers, and safety cans neatly and safely in your facility. By pairing an absorbent pad as a tray liner you’ll also minimize grime from leaky container residue.

In short, the options for using a utility tray in your business are endless!

Which containment tray to choose

Trays are available in a number of different sizes, designs, and materials. Many trays are nestable, so offer a convenient stackable storage solution when not in use. When selecting a tray for your needs, consider these factors:

Application

First, determine whether the tray is for general-purpose use or a specific application. Generally, trays fall under three groupings.

A mobile drum tray dolly ensures easy movement across shop floors

1. Spill Trays

Is your primary purpose spill containment? Then be sure to choose a spill tray that is deep enough for its container. In fact, some trays offer a spill capacity of up to 33 gallons! That way you can capture leaks and drips from small containers, drums, or acid from batteries.

A spill tray with a grate can separate items away from a liquid leak and help keep it dry. For drums, use a tray dolly to enable easy movement — for example, when cleaning floors.

2. Lab Trays

Countertop containment trays with a ribbed bottom are ideal for lab use

When working in a laboratory, lab trays will serve you well. That’s because the compact sizes fit perfectly on lab countertops. And the tray walls are the ideal height for small containers.

Some trays even have removable grates for storage and decanting of bottles, labware, and beakers. This means a safer outcome should a container accidentally tip over, spill, or break. The tray will safely contain any fluids, with less mess for you to clean up.

3. Utility Trays

Spill trays with grating act like mini pallet totes, and keep items dry from leaks

Consider stackable utility trays if you want a truly multipurpose tray. You can use them for everything from mixing liquids to containing leaks to transferring products from containers to pails. Or, even as a work surface when sorting new products and cleaning parts.

Trays using a heavy-duty polyethylene construction (HDPE) have a ribbed bottom. This feature provides additional strength and protects contents from saturation if a leak occurs.

Size

Flexible utility tray sizes hold up to 20 gallons and fold flat for easy storage

Spill trays come in rectangular and round shapes, in a range of dimensions and sump size capacities. Choose a size that’s appropriate for the items you will store on the tray and the area it needs to cover.

For instance, a shallow tray is a great option to store or clean machine parts. While flexible trays with higher sidewalls may work better to hold cans and chemical containers upright.

When it comes to large-capacity totes, like IBC, trays probably aren’t the best choice. Instead, consider a spill containment berm or a tank sump.

Material

This round HDPE spill tray for drums offers good chemical resistance

Consider what tray material best suits your environment. For example, do you require a heavy-duty material polyethylene construction? Or, will a lighter-weight, flexible option such as PVC or polypropylene be more appropriate?

Mostly, these materials offer similar corrosion and chemical resistance to stainless steel. However, you’ll always want to check the plastic tray you select is compatible with chemicals at your facility.

Price

Prices for trays can range from $25 to over $200. So, not only can you choose a tray that suits your needs, but also one to best suit your budget.

An absorbent pad liner helps keep your tray grime-free for easier cleaning

AbsorbentsOnline.com offers a wide selection of spill-containment tray products, including:

You may also want to line large plastic utility trays with absorbent pads or rolls. Or, simply have these items on hand to make any spill cleanup quick and painless.

Your spill clean-up and containment experts

Spill containment and cleanup don’t have to be a headache. Trays are simple yet flexible tools to make your workplace more efficient, safe, and compliant.

Have questions about which tray or absorbent is best for your facility? Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of March 13, 2015